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Magnesium Die Casting Services

TOPS Precision provides custom magnesium die-casting solutions that fit your company’s production requirements. Since we provide end-to-end solutions to the manufacturing industry, we assure precision in our magnesium die-casting services to produce lightweight, издръжлив, and complex designs. With our best-of-industry machines and a highly skilled workforce, we guarantee that every magnesium part is made with precise quality, издръжливост, и изпълнение.

  • Tolerances of ±0.005 to ±0.010 inches.
  • Лек, strong magnesium alloys.
  • Provide customized die-cast parts with high accuracy.
  • Fast, cost-effective production.

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    What is Magnesium Die-Casting?

    Die casting of magnesium belongs to high-pressure casting where molten metal is forced at high pressure into a die to manufacture intricate, high-accuracy parts. освен това, magnesium is a light metal, quite strong for its weight — which makes it ideal for many industries including the automobile, aircraft industry, електроника, and the medical field where it is used in making instruments. This procedure helps make many detailed parts in large volumes because the accuracy of dimensions and surface finish of certain parts are enhanced making it one of the best methods to use when making magnesium parts. The magnesium die-casting process offers several advantages:

    • High-speed capability of producing a large number of parts
    • Low crosses of post-casting machining due to the castings’ high accuracy.
    • Complex geometries especially when the walls are extremely thin.
    • A good dimensional accuracy for use in durable parts manufacturing

    Magnesium Die Casting Types

    There are two primary types of magnesium die-casting processes:

    Леене под налягане с гореща камера

    В сравнение, in hot chamber die casting the molten magnesium is held within the casting machines, hence cycle times are quicker. В идеалния случай, it is used on small parts manufacturing applications that need high production speed. освен това, it is used for components in applications where high-volume production is employed in areas such as consumer electronics and automotive.

    Леене под налягане в студена камера

    Permanent mold die casting on the other hand is called cold chamber die casting where the magnesium is melted in another furnace and then poured into the casting machine just before the injection. Applicable to high-pressure big and complicated workpieces and enjoying better precision than hydraulic presses. Primarily utilized for applications in aerospace, автомобилен, and several manufacturing industries where requirements are highly stressed components.

    Composition and Applications of Different Magnesium Alloy

    Сплав

    Състав

    Приложения

    AZ91D

    Mg, 9% Ал, 1% Zn

    Автомобилни части, електроника, general casting

    AM60B

    Mg, 6% Ал, 0.5% Мн

    Automotive crash components, структурни части

    AM50

    Mg, 5% Ал, 0.5% Мн

    Automotive safety parts, thin-walled castings

    AE44

    Mg, 4% Ал, 4% Rare Earth

    Engine parts, high-temp applications

    ZM21

    Mg, 2% Zn, 1% Мн

    Аерокосмически части, corrosion-resistant components

    AZ63

    Mg, 6% Ал, 3% Zn

    General casting, автомобилни части

    ZE41

    Mg, 4% Zn, 1% Rare Earth

    Космонавтика, racing, helicopter gearboxes

    AS41A

    Mg, 4% Ал, 1% и

    Engine parts, transmission cases

    AX31

    Mg, 3% Ал, 1% Ca

    Космонавтика, автомобилен, creep-resistant parts

    MRI 153M

    Mg, 5% Ал, 3% Ca

    High-temp engine parts, powertrain components

    Why Magnesium?

    Magnesium is a highly sought-after material in industries due to its unique properties:

    • Lightweight Strength: It weighs 75% less than steel and 33% less than aluminum, meaning that it offers excellent value for applications where the component weight of a part must be considerably decreased without sacrificing strength.
    • Excellent Heat Dissipation: Magnesium components enable perfectly for applications where a component has to deal with thermal control and that could be the applications related to electronic enclosures and automobile parts.
    • Устойчивост на корозия: Magneton’s magnesium die-casting process also improves the inherent protecting magnesium features to increase the life of your parts.
    • High Precision and Complex Shapes: With magnesium, one can easily mold many structures with complicated geometries and thin walls, and with a lot of design flexibility and latitude.

    Magnesium Alloy Properties

    The die-cast magnesium alloys are important for providing lightweight, сила, and multi-directionality. Below is a table detailing the typical properties of popular magnesium alloys used in die casting:

    Сплав

    Плътност (g/cm³)

    Сила на провлачване (MPa)

    Издръжливост на опън (MPa)

    Удължение (%)

    Устойчивост на корозия

    Точка на топене (°C)

    Топлопроводимост (W/mK)

    AZ91D

    1.81

    160

    230

    3

    Отлично

    595

    72

    AM60B

    1.80

    125

    240

    10

    добре

    615

    80

    AM50

    1.77

    110

    220

    12

    добре

    620

    85

    AE44

    1.84

    165

    255

    8

    много добре

    640

    76

    ZM21

    1.79

    150

    250

    15

    добре

    660

    90

    AZ63

    1.82

    140

    200

    5

    добре

    620

    75

    ZE41

    1.80

    145

    245

    6

    Умерен

    620

    85

    AS41A

    1.77

    130

    200

    4

    добре

    610

    60

    AX31

    1.78

    130

    230

    9

    много добре

    590

    70

    MRI 153M

    1.79

    140

    220

    6

    Отлично

    635

    68

    Our Capability of Magnesium Die Casting services

    At TOPS Precision we avail the latest technology and vigorously follow quality measures to offer excellent magnesium die-casting services to the customers. Our offerings include:

    Custom Die Casting Mold Making

    For magnesium die casting, we design customized cores to allow bright and accurate dimensions to be achieved on mass production.

    High-Volume Production

    We are ideally positioned to address your manufacturing concerns including prototype production, low-volume production, high-volume production, or any other manufacturing.

    Post-Casting Services

    Comprehensive services but not limited to machining, повърхностна обработка, and assembly services for your products to be ready for use as soon as they get to your premises.

    Industries We Serve

    Our magnesium die-casting services cater to a variety of industries:

    • Автомобилна: Components for achieving good fuel efficiency and improved vehicle performance.
    • Космонавтика: Light and strong components for better flight.
    • електроника:Accurate parts for both cooling purposes and mechanical support.
    • Медицински устройства:Magnesium-based parts for medical instruments that are lightweight as well as strong.

    Why TOPS Precision for Magnesium Die Casting Services?

    8

    Unmatched Precision

    Our professional staff ensures that all parts are cast to the highest level of accuracy for the best and most dependable performance.
    9

    Cost-Effective Solutions

    We blend technology and optimum procedures to deliver premium-quality magnesium die casting at an acceptable cost.
    10

    ISO 9001:2015 Сертифицирани

    Our company meets the highest international quality management systems standards so that the parts we produce meet the required quality and safety levels

    Свържете се с нас

    Are you ready to grow your production with the best magnesium die-casting services? Reach out to TOPS Precision today for a consultation and get a quote. Consult our team of specialists for any project: prototype and full-scale production.

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      често задавани въпроси

      Die-casting with magnesium is a molten magnesium alloy that results in high-strength yet lighter parts. It has shorter production cycles than aluminum or zinc casting, and it has even improved corrosion properties.

      Magnesium die casting can be used in automobile, космическото пространство, електроника, and medical sectors because of their lightweight and high strength.

      Magnesium die-casting components are AZ91D, AM60B, and AE44. They’re developed for certain mechanical characteristics.

      да, magnesium die-casting components have high accuracy with numerous undercuts. освен това, it applies to the custom parts requirements that contain complicated profiles

      The recovery is easy and this metal can be recycled more times than any other metal; the energy used in the manufacture of magnesium is lower than the energy used in other metal manufacturing, i.e. алуминий.

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