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CNC Steel Cutting Services

We Manufacture Precision Steel for Machining for Every Industry

Some of Our Key Features of CNC Steel Cutting Service

  • دقة عالية & Consistency – Tight tolerances, نتائج متسقة
  • Wharfedale offers multiple Cutting Technologies – Laser, Plasma, طحن & اللكم
  • Backward Compatible With All Steel Grades – Mild, كربون, سبيكة, and stainless steels
  • One Stop All Machining Solutions: Tapes, لوحات, Boxes, أوراق, الحانات, إلخ.

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    TOPS Precision specializes in high-performance CNC steel cutting services that are of industrial and commercial application rigor. دقيق, متين, and cost-effective solutions for all steel component types, from prototypes to full-scale production, are produced using advanced technologies and state-of-the-art machinery.

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      CNC Metal Cutting

      What is CNC Metal Cutting?

      التحكم العددي بالكمبيوتر (CNC) metal cutting is a manually operated subtractive manufacturing method, involving the use of automated machines to cut, استمارة, or drill steel and other metals. We start with a digital design, which is then translated into machine code (aka G-code) that orchestrates the movement of all the tools. Whether you are cutting paths, عمق, سرعة, or tool changes, it is dictated to the tool via the G-code. This enables highly accurate, قابل للتكرار, and intricate metal part fabrication, which is perfect for anything from prototype manufacturing to large-scale industrial applications.

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        Principles of CNC Metal Cutting

        CNC machines move cutting tools around via digital 'instructions' (رمز G), instructing the locations and how to move. The core principles include:

        • Tool Path Control: Using CAD/CAM, the tool is pre–pre-determined to have its exact movements.
        • سرعة القطع & معدل التغذية: These values were adjusted based on the steel type and cutting method.
        • Tool Wear Management: By optimizing cutting parameters, tool life is extended, and part accuracy is there.
        • Material Consideration:Depending on the type of steel we use, we need different tool types and settings.

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          What CNC Steel Cutting Processes Do We Offer?

          في دقة القمم, we offer a variety of different CNC steel cutting services that are designed with different applications and steel thicknesses in mind:

          القطع بالليزر CNC

          It melts steel or vaporizes it in a controlled path using a concentrated beam of light. We use a precise method, you’ll get fine cuts and clean edges, and this is ideal when cutting thin materials and intricate patterns.

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            القطع بالليزر CNC
            CNC Punching

            CNC Punching

            CNC Punching is the process of shaping steel by applying downward force through a die in a mechanical punch press. This is an efficient means of creating repeated holes or patterns & for repeating patterns over a medium-thickness sheet metal.

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              قطع الطحن باستخدام الحاسب الآلي

              هنا, the tools move around the workpiece, removing material in the absence of having to manually chip it away. It’s excellent at producing complex three-dimensional features like slots, جيوب, and contoured surfaces, and thus is a go-to for very detailed parts.

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                قطع الطحن باستخدام الحاسب الآلي
                قطع البلازما باستخدام الحاسب الآلي

                قطع البلازما باستخدام الحاسب الآلي

                CNC Plasma Cutting utilises a superheated stream of plasma to make clean, rapid cuts through metal sheets. It is especially well suited for heavy-duty steel structures where speed and depths of cut are important.

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                  Types of CNC Cutting Operations

                  Types of machining operations involved in CNC steel cutting are not limited; they include several types of operations for particular features.

                  Contour Cutting: It traces some curved or complex path along a surface of material.

                  Grooves or slots: They are machined from he steel and are used just for assembly or joining purposes.

                  حفر & التنصت consists of making accurate holes and threading such holes internally to produce threads for fasteners or components.

                  Beveling cuts angled edges, which can be helpful when preparing joints or obtaining a better fit and finish.

                  Surface Milling is the process of flattening or texturing the surface of the steel.

                  Hole Making makes holes (circular cutouts) of different diameters with tight tolerance.

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                    Optimizing CNC Steel Cutting

                    TOPS is a partner to have when it comes to working with an experienced CNC provider.

                    • Select the cutting method right for the thickness and geometry of the material.
                    • عند تصميم الأجزاء, consider manufacturability
                    • Use any appropriate steel grades in your application
                    • Conduct tolerance and finish confirmations early in the design phase
                    CNC Steel Cutting

                    CNC Steel Cutting Design Guide And Specification

                    TOPS Precision adheres to industry-leading practices and guidelines for CNC steel cutting. لذا, we can maintain a precise, جودة عالية, and efficient outcome. The table below states the key design recommendations and specifications to get the most out of your steel cutting projects. With these parameters, the best results can be realized considering material limitations, الأدوات, and cost calculation.

                    Specification of all processes

                    توضيح

                    الحد الأقصى لحجم الجزء (طحن)

                    حتى 1200 س 500 س 152 مم (X, ي, ز)

                    الحد الأقصى لحجم الجزء (تحول)

                    ~ 152 س 394 مم (Diameter x Length)

                    حجم مطحنة نهاية دقيقة

                    حتى 0.8 مم (0.03 في)

                    حجم الحفر دقيقة

                    ~ 0.5 مم (0.02 في)

                    سماكة جدار دقيقة

                    ~ 0.5 مم

                    Supported Undercuts

                    Square profile, دائرة نصف قطرها الكاملة, dovetail

                    Max Depth (Drill)يصل إلى

                    to 12x drill bit diameter

                    Max Depth (End Mill)

                    ~ 10x tool diameter

                    Recommended Tolerances

                    ±0.1 mm standard (tighter available upon request)

                    صقل الأسطح

                    كما تشكيله, نحى, مصقول, bead blasted, or custom

                    Cost Optimization Tips

                    Minimize setups, inspection dimensions, and deep, narrow pockets

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                      Tips on How to be Cost Saving on CNC Steel Cutting

                      Here are some great tips you can follow to reduce the cost of CNC Steel Cutting:

                      تحسين تصميم الجزء

                      We simplify the design of your parts to reduce machining time and leftover materials. Use geometries that are not overly complex in design, requiring additional tooling, or are lengthy to machine.

                      الحد من إعدادات الجزء

                      Arrange parts and components so as to minimize the number of setups required —to do this, group similar parts or design components to be processed by fewer steps. This saves time and labor costs.

                      Use Standard Tooling

                      It is best to design your parts as much as possible to allow standard cutting tools rather than custom ones. Tool costs are also reduced, and specialized tooling obtained can be avoided through this.

                      تقليل التسامح الصارم

                      More precise machining increases the costs. إلى جانب ذلك, it requires tighter tolerances. When possible, design parts that have broader tolerance requirements to reduce machining time and become cost-efficient.

                      إنتاج الدُفعات

                      Bunching similar parts together for run lengths greater than one can greatly cut setup times and overall machining time. If you can produce multiple parts with one run, you maximize machine utilization and minimize overhead costs.

                      Why don’t you go for CNC steel cutting from TOPS Precision?

                      • ايزو 9001:2015 العمليات المعتمدة
                      • This system sourced material entirely in-house and did quality checks at each step of Mine’s wax derivatives.
                      • From rapid prototyping to high-volume production
                      • Multilingual support & global shipping

                      Let’s Build Something Strong Together

                      With TOPS Precision’s tools, talent, والتكنولوجيا, we can make a complex steel bracket, structural frame, or custom-cut sheet metal while keeping your time and budget intact.

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                        الأسئلة الشائعة حول MAB CNC Machining

                        We can support stainless steel with 304 أو 316 and mild steel, الصلب الكربوني, أداة الصلب, and alloy steel.

                        We have a + 0.1 mm tolerance, tighter on request.

                        نعم. Our service includes powder coating, الجلفنة, أنودة, والتلميع.

                        قطعاً. We work from a one-off prototype through to mass production, depending on your volume.

                        Lead time is standard at 5 ل 10 أيام العمل. Rush orders available.

                        Let's Start A New Project Today

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