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CNC Steel Cutting Services

We Manufacture Precision Steel for Machining for Every Industry

Some of Our Key Features of CNC Steel Cutting Service

  • 高精度 & Consistency – Tight tolerances, 一貫した結果
  • Wharfedale offers multiple Cutting Technologies – Laser, Plasma, フライス加工 & パンチング
  • Backward Compatible With All Steel Grades – Mild, 炭素, 合金, and stainless steels
  • One Stop All Machining Solutions: Tapes, プレート, Boxes, シート, バー, 等.

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    カスタムパーツのお見積り

    TOPS Precision specializes in high-performance CNC steel cutting services that are of industrial and commercial application rigor. 正確な, 耐久性のある, and cost-effective solutions for all steel component types, from prototypes to full-scale production, are produced using advanced technologies and state-of-the-art machinery.

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      CNC Metal Cutting

      What is CNC Metal Cutting?

      コンピュータ数値制御 (CNC) metal cutting is a manually operated subtractive manufacturing method, involving the use of automated machines to cut, 形状, or drill steel and other metals. We start with a digital design, which is then translated into machine code (aka G-code) that orchestrates the movement of all the tools. Whether you are cutting paths, 深さ, スピード, or tool changes, it is dictated to the tool via the G-code. This enables highly accurate, 繰り返し可能, and intricate metal part fabrication, which is perfect for anything from prototype manufacturing to large-scale industrial applications.

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        Principles of CNC Metal Cutting

        CNC machines move cutting tools around via digital 'instructions' (Gコード), instructing the locations and how to move. The core principles include:

        • Tool Path Control: Using CAD/CAM, the tool is pre–pre-determined to have its exact movements.
        • 切断速度 & 送り速度: These values were adjusted based on the steel type and cutting method.
        • Tool Wear Management: By optimizing cutting parameters, tool life is extended, and part accuracy is there.
        • Material Consideration:Depending on the type of steel we use, we need different tool types and settings.

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          What CNC Steel Cutting Processes Do We Offer?

          TOPSプレシジョンでは, we offer a variety of different CNC steel cutting services that are designed with different applications and steel thicknesses in mind:

          CNCレーザー切断

          It melts steel or vaporizes it in a controlled path using a concentrated beam of light. We use a precise method, you’ll get fine cuts and clean edges, and this is ideal when cutting thin materials and intricate patterns.

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            CNCレーザー切断
            CNC Punching

            CNC Punching

            CNC Punching is the process of shaping steel by applying downward force through a die in a mechanical punch press. This is an efficient means of creating repeated holes or patterns & for repeating patterns over a medium-thickness sheet metal.

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              CNCフライス切断

              ここ, the tools move around the workpiece, removing material in the absence of having to manually chip it away. It’s excellent at producing complex three-dimensional features like slots, ポケット, and contoured surfaces, and thus is a go-to for very detailed parts.

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                CNCフライス切断
                CNCプラズマ切断

                CNCプラズマ切断

                CNC Plasma Cutting utilises a superheated stream of plasma to make clean, rapid cuts through metal sheets. It is especially well suited for heavy-duty steel structures where speed and depths of cut are important.

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                  Types of CNC Cutting Operations

                  Types of machining operations involved in CNC steel cutting are not limited; they include several types of operations for particular features.

                  Contour Cutting: It traces some curved or complex path along a surface of material.

                  Grooves or slots: They are machined from he steel and are used just for assembly or joining purposes.

                  掘削 & タッピング consists of making accurate holes and threading such holes internally to produce threads for fasteners or components.

                  Beveling cuts angled edges, which can be helpful when preparing joints or obtaining a better fit and finish.

                  Surface Milling is the process of flattening or texturing the surface of the steel.

                  Hole Making makes holes (circular cutouts) of different diameters with tight tolerance.

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                    Optimizing CNC Steel Cutting

                    TOPS is a partner to have when it comes to working with an experienced CNC provider.

                    • Select the cutting method right for the thickness and geometry of the material.
                    • When designing parts, consider manufacturability
                    • Use any appropriate steel grades in your application
                    • Conduct tolerance and finish confirmations early in the design phase
                    CNC Steel Cutting

                    CNC Steel Cutting Design Guide And Specification

                    TOPS Precision adheres to industry-leading practices and guidelines for CNC steel cutting. それで, we can maintain a precise, 高品質, and efficient outcome. The table below states the key design recommendations and specifications to get the most out of your steel cutting projects. With these parameters, the best results can be realized considering material limitations, ツーリング, and cost calculation.

                    Specification of all processes

                    説明

                    最大パーツ サイズ (フライス加工)

                    まで 1200 × 500 × 152 んん (バツ, Y, Z)

                    最大パーツ サイズ (旋回)

                    〜 152 × 394 んん (Diameter x Length)

                    Min End Mill Size

                    まで 0.8 んん (0.03 で)

                    Min Drill Size

                    〜 0.5 んん (0.02 で)

                    Min Wall Thickness

                    〜 0.5 んん

                    Supported Undercuts

                    Square profile, full radius, dovetail

                    Max Depth (Drill)まで

                    to 12x drill bit diameter

                    Max Depth (End Mill)

                    ~ 10x tool diameter

                    Recommended Tolerances

                    ±0.1 mm standard (tighter available upon request)

                    表面仕上げ

                    機械加工されたままの状態, ブラシ, 磨きました, bead blasted, またはカスタム

                    Cost Optimization Tips

                    Minimize setups, inspection dimensions, and deep, narrow pockets

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                      Tips on How to be Cost Saving on CNC Steel Cutting

                      Here are some great tips you can follow to reduce the cost of CNC Steel Cutting:

                      部品設計を最適化します

                      We simplify the design of your parts to reduce machining time and leftover materials. Use geometries that are not overly complex in design, requiring additional tooling, or are lengthy to machine.

                      部品のセットアップを制限します

                      Arrange parts and components so as to minimize the number of setups required —to do this, group similar parts or design components to be processed by fewer steps. This saves time and labor costs.

                      Use Standard Tooling

                      It is best to design your parts as much as possible to allow standard cutting tools rather than custom ones. Tool costs are also reduced, and specialized tooling obtained can be avoided through this.

                      厳しい公差を最小限に抑える

                      More precise machining increases the costs. このほかにも, it requires tighter tolerances. When possible, design parts that have broader tolerance requirements to reduce machining time and become cost-efficient.

                      Batch Production

                      Bunching similar parts together for run lengths greater than one can greatly cut setup times and overall machining time. If you can produce multiple parts with one run, you maximize machine utilization and minimize overhead costs.

                      Why don’t you go for CNC steel cutting from TOPS Precision?

                      • ISO 9001:2015 認定プロセス
                      • This system sourced material entirely in-house and did quality checks at each step of Mine’s wax derivatives.
                      • From rapid prototyping to high-volume production
                      • Multilingual support & global shipping

                      Let’s Build Something Strong Together

                      With TOPS Precision’s tools, talent, とテクノロジー, we can make a complex steel bracket, structural frame, or custom-cut sheet metal while keeping your time and budget intact.

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                        ABS CNC加工に関するFAQ

                        We can support stainless steel with 304 または 316 and mild steel, 炭素鋼, 工具鋼, and alloy steel.

                        We have a + 0.1 mm tolerance, tighter on request.

                        はい. Our service includes powder coating, 亜鉛メッキ, 陽極酸化処理, そして磨きます.

                        絶対に. We work from a one-off prototype through to mass production, depending on your volume.

                        Lead time is standard at 5 に 10 営業日. Rush orders available.

                        Let's Start A New Project Today

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