ABS CNC Machining Services

Custom Precision ABS Plastic Parts | Protótipo para produção

✔ Tolerances to ±0.02 mm
✔ Fast Quotes in 12 Horas
✔ Prototype in 3 Dias
✔ ISO 9001 Controle de qualidade
✔ Global Delivery

Envie sua pergunta hoje

    With skilled machinists, equipamento avançado, and rigorous quality checks, we ensure every ABS component delivers maximum precision and performance. Whether you’re in the R\&D phase or scaling up to full production, Time To Part Solutions is your reliable CNC machining partner.

    What is ABS CNC Machining?

    abdômen (Butadadieno de acrilonitrila) is one of the most widely used thermoplastics, known for its high strength, dureza, e resistência ao impacto. It also offers good electrical insulation and outstanding machinability. Using CNC (Controle Numérico Computadorizado) usinagem, solid ABS stock can be precisely shaped into complex and highly accurate components. This makes it particularly valuable for applications requiring tight tolerances and consistent repeatability, especially when developing prototypes or functional parts.

    Envie sua pergunta hoje

      Why Engineers Choose Us

      • Machine-grade ABS for superior dimensional stability
      • Tight tolerance machining up to ±0.02 mm
      • Fresamento CNC, girando, perfuração, tocando
      • Prototype to mass production
      • Surface finishing available
      • Full inspection reports available
      • NDA protected projects
      • Global shipping support

      Envie sua pergunta hoje

        How Plastic CNC Machining Works

        How Plastic CNC Machining Works

        ABS CNC machining uses computer-controlled mills, tornos, and drills to remove material from ABS plastic blocks or rods. It is ideal for functional prototypes and low-volume production requiring tight tolerances, acabamentos suaves, and repeatable accuracy. For ABS, multi-axis CNC equipment is used to perform milling (for flat surfaces or cavities), girando (to form round shapes), e perfuração (to produce holes). The machine tools follow a precise programmed path to shape the final component, while the ABS block remains firmly clamped during the entire process.

        Envie sua pergunta hoje

          Material Properties Used in ABS CNC Machining

          We work with machine-grade ABS, a specially engineered type of ABS plastic designed specifically for machining applications. Unlike standard ABS used in injection molding, this grade offers enhanced properties that make it ideal for CNC operations:

          Material Properties Used in ABS CNC Machining

          Enhanced Dimensional Stability
          Machine-grade ABS maintains its shape and size under mechanical stress and temperature fluctuations. This makes it highly reliable for parts that must meet tight tolerances and perform consistently over time.

          Improved Thermal Resistance
          Machining generates frictional heat at the interface between the tool and the material. Engineered to endure these conditions, machine-grade ABS resists melting or deformation, ensuring cleaner cuts and reduced warping during processing.

          Acabamento de superfície de alta qualidade
          This ABS variant delivers a smoother surface right after machining. Whether your application demands visual appeal, low-friction contact, or precision mechanical interfaces, machine-grade ABS provides a polished, professional finish with minimal need for additional finishing work.

          Envie sua pergunta hoje

            Different Grades Are Used for ABS

            There are several different grades of ABS (Butadadieno de acrilonitrila), each graded for particular applications and manufacturing processes. For those who are new to CNC machining, moldagem por injeção, or general industrial use of ABS, here’s a breakdown of the most common grades.

            Nota

            Principais recursos

            Usos comuns

            General Purpose

            Balanced strength and impact resistance

            Produtos de consumo, invólucros

            Machine-Grade

            High dimensional stability, acabamento suave

            Usinagem CNC, mechanical parts

            High-Impact

            Enhanced toughness, lower rigidity

            Automotivo, Equipamento de segurança

            Flame-Retardant

            Ul94 v-0 rating, safe for electronics

            Electrical housings, eletrônicos

            Heat-Resistant

            Withstands higher temperatures

            Aparelhos, auto interiors

            Plating-Grade

            Optimized for electroplating adhesion

            Automotive trims, peças decorativas

            ABS-PC Blend

            Maior resistência & resistência ao calor

            Industrial enclosures

            Recycled ABS

            Eco-friendly, lower cost

            Non-critical or low-cost components

            Envie sua pergunta hoje

              TOPS Services Available on ABS CNC Machining

              Our CNC machining solutions are tailored specifically for ABS plastic, offering a wide array of services. Each process is carefully selected based on the part’s geometry, functional purpose, e o nível de precisão necessário.

              Fresagem CNC

              Fresagem CNC

              Using our high-speed milling machines, we can precisely cut intricate 2D and 3D features such as pockets, slots, contornos, and cavities with tight tolerances. This makes them ideal for ABS components like housings, recintos, and other parts that demand flat or detailed surface geometries.

              Envie sua pergunta hoje

                Torneamento CNC

                CNC turning involves rotating the ABS material while a fixed cutting tool shapes it, making this method well-suited for producing cylindrical or round parts. It is commonly used to create components like spacers, buchas, Caps, or threaded parts that require consistent circular profiles.

                Envie sua pergunta hoje

                  Torneamento CNC
                  Perfuração & Tocando

                  Perfuração & Tocando

                  Rather than casting, we precisely drill holes and cut internal threads directly into ABS components. This is especially important for electronic enclosures or mechanical systems, enabling secure fastener placement, component installation, or the creation of fluid and air channels.

                  Envie sua pergunta hoje

                    Acabamento superficial & Polimento

                    If you’re looking to enhance the appearance, sentir, and functionality of your ABS parts, post-machining finishing is recommended. We provide the following options:

                    • Sanding or buffing to achieve a polished or matte finish
                    • Painting or silk screening for branding and labeling purposes
                    • Texturing to improve grip or match the surface of adjoining components

                    Envie sua pergunta hoje

                      Acabamento superficial & Polimento
                      Prototipagem & Produção em massa

                      Prototipagem & Produção em massa

                      Our CNC ABS machining services range from producing a single prototype for design validation to manufacturing thousands of parts for full-scale production. Backed by our skilled team, we maintain high standards and consistency from the very first piece to the final shipment.

                      Envie sua pergunta hoje

                        Prototipagem & Produção em massa

                        Capacidade
                        Valor
                        Tolerância±0.02mm
                        Tamanho da peça máxima1200milímetros
                        MOQ1 Pedaço
                        Tempo de espera3–10 Days
                        Acabamento de superfícieRá 1.6 available
                        InspeçãoCMM / Pinças / FAI
                        File TypesETAPA, STP, IGES, Dxf

                        Envie sua pergunta hoje

                          ABS Material Details

                          abdômen (Butadadieno de acrilonitrila) is a commonly used thermoplastic valued for its excellent combination of strength, Resistência ao impacto, and ease of machining. The table below outlines the key physical and mechanical properties that make ABS well-suited for CNC machining applications:

                          Categoria

                          Detalhes

                          Resistência à tracção

                          5,100 PSI

                          Alongamento no intervalo

                          40%

                          Dureza

                          Rockwell R100

                          Densidade

                          0.969 g/cm³ (0.035 lbs/in³)

                          Max Operating Temp

                          160°F (71°C)

                          McMaster Part No.

                          8586K66

                          Material Finish

                          Matte surface (like LEGO bricks), paintable; sheen may vary by geometry

                          Envie sua pergunta hoje

                            Propriedades dos materiais & Design Specs – ABS CNC Machining

                            By understanding the detailed mechanical properties and recommended design limitations of the material, you can tailor your models for maximum precision and efficiency in ABS CNC machining. This approach enhances manufacturability, ease of maintenance, energy efficiency, and overall part quality.

                            Parameters for Different Processes

                            Specification

                            Tamanho da peça máxima (Moinho)

                            Até 1200 x 500 x 152 milímetros [X, S, Z]

                            Tamanho da peça máxima (Torno)

                            ~ 152 x 394 milímetros [Diameter, Comprimento]

                            Tamanho do moinho final min

                            ~ 0.8 milímetros (0.03 em)

                            Min Tamanho da broca

                            ~ 0.5 milímetros (0.02 em)

                            Espessura da parede min

                            0.5 milímetros

                            Cortes inferiores

                            Quadrado, raio completo, dovetail profiles

                            Radii: Depth Ratio

                            Max depth = 12× drill bit diameter; 10× tool diameter for end mills

                            Cost-Saving Tip

                            Limit setups, inspection points, tolerâncias apertadas, & deep small-radius pockets.

                            Envie sua pergunta hoje

                              ABS Finishing Options

                              The functional and visual post-processing of machined ABS components varies based on specific requirements and may involve one or more of the following options.

                              ABS Finishing Options

                              Polimento a vapor
                              This chemical finishing method uses solvents to smooth ABS surfaces, producing glossy, transparente, or glass-like finishes—ideal for display or optical components.

                              Sanding and Buffing
                              Mechanical techniques that eliminate light tool marks while leaving a matte or satin texture, making them suitable for parts where appearance matters but high gloss isn’t needed.

                              Painting and Silkscreening
                              An effective approach for adding colors, logotipos, or labels, as ABS accepts paint well—perfect for custom branding or informative product markings.

                              Matte or Glossy Surface Texturing
                              Surface finishes or patterns can be applied mechanically or chemically to improve grip, minimize glare, or achieve a desired aesthetic or functional surface requirement.

                              5 Tips for Machining ABS Plastic

                              Here are some cost-saving tips we follow for machining ABS Plastic

                              Use Machine-Grade ABS
                              Machine-grade ABS is specifically formulated for CNC machining and subtractive processes. With fewer impurities and uniform structure, it provides:

                              • Cleaner machining with reduced risk of burning

                              • Improved dimensional precision

                              • Enhanced surface finish on final parts

                              Use Proper Cutting Tools
                              For best machining outcomes, sharp carbide tools are recommended when working with ABS. Unlike high-speed steel, carbide maintains sharpness longer and performs better because:

                              • Dull tools may cause chipping or localized melting

                              • Sharp edges minimize surface flaws

                              • Carbide tools allow for faster speeds without compromising quality

                              Adjust Cutting Parameters
                              Machining ABS requires different settings than metals or harder plastics due to its soft nature:

                              • Lower spindle speeds help avoid excessive heat that could melt ABS

                              • Higher feed rates promote quick chip evacuation and reduce dwell time
                                These settings keep cutting temperatures controlled while maintaining surface quality.

                              Use o refrigerante certo
                              ABS doesn’t demand intense cooling, but using a water-soluble coolant or compressed air can:

                              • Help dissipate heat

                              • Prevent the material from softening or melting

                              • Clear chips efficiently from the tool path

                              Anneal ABS Plastic
                              Due to internal stresses, ABS should be annealed before machining. Annealing gently heats the plastic to relieve stress, which is especially beneficial when:

                              • The part design includes complex features

                              • The final application involves thermal or mechanical loads
                                This process lowers the risk of warping or cracking, ensuring more reliable and stable parts.

                              Envie sua pergunta hoje

                                Typical ABS Parts We Make

                                Common ABS Machined Components

                                • Caixas eletrônicas
                                • Gabinetes de bateria
                                • Sensor covers
                                • Dashboard prototypes
                                • Medical casings
                                • Mounting brackets
                                • Robotics components
                                • Consumer product shells
                                • Painéis de controle
                                • Functional prototypes

                                Envie sua pergunta hoje

                                  What Can You Do With ABS Parts

                                  Applications of ABS CNC Machining

                                  • Diagnostic housings, medical Instrument cases
                                  • Remote covers, game consoles – Consumer Electronics
                                  • Interior trim, dashboard parts – Automotive
                                  • Product Lines: Industrial Automation – Mounting brackets, recintos
                                  • Robotics – Structural components, articulações

                                  Envie sua pergunta hoje

                                    Benefits of ABS Machining

                                    • Excelente usinabilidade
                                    • Alta resistência ao impacto
                                    • Lightweight and durable
                                    • Boa estabilidade dimensional
                                    • Prototyping and low-volume runs are cost-effective.

                                    Envie sua pergunta hoje

                                      Challenges of ABS CNC Machining

                                      • At high speeds, it melts quite easily
                                      • Can warp without proper fixturing
                                      • Requires proper chip removal
                                      • Limited temperature resistance
                                      • It requires post-processing for a high-gloss finish.

                                      Envie sua pergunta hoje

                                        ABS vs Other Plastics

                                        Material
                                        Força
                                        Maquinabilidade
                                        Custo
                                        Melhor uso
                                        abdômenAltoExcelenteBaixoGeneral industrial
                                        DelrinMuito altoExcelenteMédioGears/sliding
                                        NylonDifícilBomMédioUse peças
                                        computadorImpact resistantMédioAltoTransparent covers

                                        Envie sua pergunta hoje

                                          FAQs sobre usinagem ABS CNC

                                          ABS CNC machining is widely used for housings, recintos, protótipos, jogos, and industrial components requiring strength and impact resistance.

                                          Sim. ABS is stronger, tougher, and better suited for mechanical applications.

                                          Typical tolerance is ±0.05 mm, with tighter tolerances possible depending on geometry.

                                          Sim. ABS accepts painting, serigrafia, texturing, e polimento.

                                          Sim. ABS is one of the best plastics for functional prototypes.

                                          Although ABS is usable outdoors for brief amounts of time, prolonged UV exposure can cause the plastic to degrade. Imagine using additives or alternative materials for such applications.

                                          Let's Start A New Project Today

                                          Envie sua pergunta hoje

                                            Comece a digitar para ver as postagens que você procura.