We facilitate passivation and electropolishing, бластиране на мъниста, анодиране, and medical-grade finishing. They are applied to improve performance, sterilization, and surface smoothness for patient care.
Quality is at the core concern. We are certified to ISO 9001, and all articles/items are checked with the most updated measuring equipment. These ensure that all our stock components are made with accuracy in specifications and regulations before their arrival.
Медицинска обработка на ЦПУ
We manufacture complex medical components with micron-level precision—achieving tolerances as tight as ±0,002 мм.
Every part is produced under ISO 9001 Сертифицирани процеси, ensuring biocompatibility, последователност, и надеждност.
From surgical instruments to implantable devices, each piece is crafted with strict quality control and 100% проверка to meet the highest healthcare standards and support life-saving applications.
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Our Medical Parts Machining Capabilities
Tops Precision uses superior materials, включително неръждаема стомана, титан, алуминий, PEEK, Делрин, and medical plastics. These are selected based on the durability, устойчивост на корозия, and their biocompatibility to make sure that they conform to the medical device requirements.
Our services are offered in a broad spectrum of machining services, т.е., CNC обработка, precision turning, micro-drilling, и EDM. With such advanced technology, we can generate complex geometries, micro-fines, and small tolerances required in surgical equipment, импланти, и диагностична апаратура.
Our Superior Rapid Prototyping Services for Medical Parts
Our prototyping is done quickly and accurately on medical parts to allow you to test and improve the design before complete production. We have a team that can handle sophisticated equipment to produce complex part designs to your project specifications.
It is possible to create prototypes with compatible with medical use, like lightweight titanium, strong stainless steel, and high-grade polymers. The individual pieces are cut and machined to the specifications of the necessary size and serve a purpose.
We provide performance-enhancing and aesthetic finishes on surfaces, such as smooth finishing and protective finishing. This allows the prototypes to be tried in real conditions.
Under a scrutinized process in all its stages, we make sure your prototypes are consistent and accurate. They come ready to be tested in practical settings.
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Our Medical Device Manufacturing Techniques
We make medical devices with care and precision. Every part is made to meet strict safety and quality standards.
3D Печат
We start by converting your CAD designs into precise 3D models. Using medical-grade polymers or metal powders, we build components layer by layer with high resolution.
After printing, each part undergoes cleaning, support removal, surface smoothing, and dimensional verification to ensure it meets design specifications. This process is ideal for rapid prototyping, functional testing, и сложни геометрии. As these details and features are difficult to machine.
- Accuracy up to ±0.01 mm for detailed parts
- Cost-saving prototyping
- Fast production in just a few days
- Can make complex shapes easily
CNC обработка
We utilize CNC milling, обръщане, and micro-drilling on parts that demand the tightest of tolerances. The procedure starts with the right material choice, which may include titanium, неръждаема стомана, и медицински клас пластмаси. Each part is machined to extreme precision, with attention to feed rates and cutting parameters to avoid work hardening or surface blemishes. Finish inspection monitors dimension, Грубост на повърхността, and mechanical integrity.
Ние предлагаме
- Tolerances as tight as ±0.005 mm
- Efficient and affordable machining
- Quick turnaround for urgent parts
- Can handle complex designs
Производство на ламарина
Лазерно рязане, щамповане, and precision press brakes cut, огъване, and form sheet metal components. Depending on your application, we make use of medical-grade stainless steel or aluminium sheets. Веднъж образувана, the edges are deburred, surfaces polished, and assembled (where applicable). Construction and structural strength are confirmed, and each does fit all. We provide.
- Precise cutting, огъване, and forming
- Low material waste for better cost control
- Fast production times
- Smooth and clean surfaces
Инжекционно формоване
For high-volume plastic components, we create precision molds based on your design. Medical-grade polymers are injected under controlled temperature and pressure to allow 1000s of consistent parts to be made. Once cooled, parts are trimmed, полиран, and checked for defects, изкривяване, and dimensional deviations. Finished components can also undergo sterilization and surface finishing as per medical requirements.
- Consistent parts for high-volume production
- Low production costs
- Quick cycle times for fast delivery
- Smooth surfaces ready for sterilization
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Why Choose Us for Medical Parts Manufacturing
Here are the facts, how we set ourselves apart from other competitors:
Рентабилни решения
Our cost-effective production goes hand in hand with quality production of medical components. Through the organisation of every action, минимизиране на материалните отпадъци, and efficient processes, we produce parts that are not only cost less but also precise and safe.
Completely Customised Components
Each project carries with it unique needs. We produce parts to your exact designs, either in a one-off prototype or series production. We collaborate with you very closely so that the parts are of exact dimensions, functional parameters, and material specifications.
Fast and Reliable Production
We know about the relevance of deadlines in the medical field. We have a lean operation, efficient machinery, and skilled personnel. This enables us to provide parts quickly without iterations later. Even our new generation equipment supports more complicated designs being done on time without compromising quality.
Стриктен контрол на качеството
Each component undergoes several verification processes to verify that it conforms to the requirements of ISO 13485 и ISO 9001. Повърхностно покритие, размери, and the integrity of the material are verified. Така, all the components are safe, издръжлив, and reliable to be used in important medical purposes.
Highly Precise and Accurate
Our tolerances and smooth finishes are kept very tight. This guarantees fit and part functions as required. Such high accuracy is key in surgical tools, импланти, and diagnostic apparatus.
Спазване на регулаторното спазване
Our processes are synchronized with the rules and medical industry regulations. We have stringent protocols in place to make sure parts are safe, надежден, and fit to be used in the medical field, right down to our material selection to the final inspection.
High Technology and Innovation
All our manufacturing techniques are advanced, като 3D печат, CNC обработка, Работа с ламарина, и леене под налягане. This allows us to manage complex geometries, functional test prototypes, and mass-scale production.
Cooperative and Client-friendly
Our manufacturing processes are changed to suit the particular needs of a project. It may be rapid prototyping, a low-volume specialty production run, mass manufacturing, or any combination in between. We make sure that your pieces get to you precisely as you need them.
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Types of Medical Parts Machined for Medical Applications
We machine a wide variety of medical parts for different healthcare applications. Every component is designed for accuracy, издръжливост, и безопасност.
Surgical Instruments
We manufacture scalpels, форцепс, скоби, and other hand instruments used in surgeries. These components are fabricated using high-quality stainless steel, titanium to remain durable and able to withstand corrosion. All the instruments are smooth, точен, and sterilized.
Prosthetics and Implants
We machine joint replacements, Костни плочи, винтове, and dental implants. Biocompatibility is made with materials such as titanium and medical-grade polymers. Individual components are molded to fit and have durable performance.
Diagnostic and Imaging Components
We make components used in X-rays, MRI, and ultrasound. These include housings, скоби, and precision mounts. All the pieces are manufactured to close tolerances to ensure that they work reliably in sensitive equipment.
Medical Device Housings and Enclosures
We fabricate shielding protection cases and covers such as pacemakers, insulin pumps, and monitors. Such housings are safe, издръжлив, and lead to a good fit between internal parts.
Laboratory Equipment Parts
Our products are machined parts of laboratory equipment such as centrifuges, pipettes, and test machines. Composites are marked to work accurately, repeatably, and be chemically resistant in laboratories.
Post-Processing for Medical Prototypes & Products
After making medical parts, we add finishing to make them strong, безопасно, И лесен за почистване. The type of finish depends on the material and use.
Тип завършете | Описание | Полза |
Полиране | Smooths the surface | Easy to clean and sterilize |
Пасивация | Treats stainless steel | Protects from rust |
Анодиране | Treats aluminum | Makes it stronger and durable |
Бластиране на мъниста | Adds texture | Removes rough spots |
Medical Coatings | Protective layer | Safe for chemicals and sterilization |
These finishes make sure your parts last longer and are ready for medical use.
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често задавани въпроси
We work with stainless steel, титан, алуминий, PEEK, and other medical-grade plastics. These materials are chosen for strength, biocompatibility, и устойчивост на корозия.
да, we create parts according to your exact design and measurements. This includes prototypes, малки партиди, and full-scale production.
We use CNC machining, 3D печат, изработка на ламарина, и леене под налягане на пластмаса. Each method is chosen based on the part of your design complexity, материал, and volume demands.
All parts are inspected at multiple stages. Our services are in line with ISO 13485 и ISO 9001 стандарти. Проверяваме размерите, повърхностно покритие, and material integrity to ensure every component is safe and reliable.
да, our meticulous workflows and advanced equipment allow us to deliver prototypes and production parts quickly. Така, you get parts made right without compromising accuracy and quality.