Titanium Machining Services

  • ±0.005 mm Precision with 5-axis CNC machining
  • Expertise in Grades 2, 5 & 23 Титан
  • Fully complete the In-House Workflow, from design to inspection
  • 20% cost and time savings

Изпратете вашето запитване днес

    TOPS Precision provides precision titanium machining solutions with which industries that require high strength, прецизност, and performance can work.

    What Is Titanium Machining

    What Is Titanium Machining?

    Titanium machining is the process of using precision manufacturing methods—such as CNC фрезоване, обръщане, EDM, смилане, and more—to shape titanium into highly accurate components or parts. Known for its exceptional strength-to-weight ratio, устойчивост на корозия, и биосъвместимост, titanium is the preferred material for high-performance applications.

    Изпратете вашето запитване днес

      How Does Titanium Machining Work?

      Titanium machining involves a range of advanced manufacturing processes tailored to the unique properties of this high-performance metal. Here’s what each key stage of the process involves:

      How Does Titanium Machining Work?

      Design and Programming
      CAD models are translated into specialized CNC codes (G-код), optimized to suit titanium’s unique cutting characteristics.
      This ensures precise tool paths and takes into account the material’s behavior during machining for optimal results.

      Избор на инструмент
      Only top-grade cutting tools—such as carbide or diamond-coated options—are used due to titanium’s hardness and abrasive nature.
      High-performance tooling helps reduce tool wear, enhance surface quality, and extend machine life.

      Процес на обработка
      Advanced multi-axis CNC machines carry out cutting, обръщане, and drilling with exceptional accuracy, supported by cooling systems to manage heat buildup.
      Controlled speeds and feed rates prevent work hardening and preserve dimensional integrity throughout the process.

      Последваща обработка
      След като обработването приключи, components may undergo grinding, EDM finishing, or surface treatments to meet final tolerance requirements.
      These steps ensure precision finishing and prepare the parts for their intended application.

      Контрол на качеството
      Each titanium part is thoroughly inspected using CMMs and precision measuring instruments.
      All components are verified to ensure they meet stringent performance and dimensional standards.

      Изпратете вашето запитване днес

        Our Titanium Machining Services

        TOPS provides a full range of titanium machining services optimized for precision, скорост, and quality of operation throughout the complicated industrial settings:

        Multi-Axis CNC Milling

        Our multi-axis CNC milling ensures the precise manufacturing of intricate titanium components by machining multiple features in a single setup. This method minimizes repositioning and enhances accuracy for complex part geometries. It is ideal for aerospace brackets, корпуси, and specialized tooling components.

        Изпратете вашето запитване днес

          Multi-Axis CNC Milling
          Five-Axis Machining

          Five-Axis Machining

          Five-axis machining operates across five planes at the same time, making it ideal for intricate or contoured surfaces. It reduces setup time, enhances consistency between parts, and boosts overall production efficiency. This method is especially well-suited for manufacturing turbine blades, ортопедични импланти, and complex defense components.

          Изпратете вашето запитване днес

            CNC Turning and Lathe

            We offer ultra-precise CNC turning for titanium flanges, цилиндри, и компоненти с резба. Our advanced lathes ensure consistent, repeatable results, even during high-volume production.

            Perfect for producing shafts, карфици, and connectors that require both symmetry and structural integrity.

            Изпратете вашето запитване днес

              CNC Turning and Lathe
              EDM обработка

              EDM обработка

              EDM is perfect for creating intricate details and features with tight tolerances. Since it’s a non-contact method, no tool pressure is applied, making it especially suitable for delicate or high-strength titanium components. Commonly used for producing complex dies, аерокосмически компоненти, and micro-cavities.

              Изпратете вашето запитване днес

                EDM Wire Cutting

                Wire EDM utilizes an electrically charged wire to achieve precise cuts, Остри ъгли, and fine radii. This method is essential for applications that demand extremely tight internal geometries and micro-level accuracy. It is ideal for aerospace, medical components, and mold tool inserts, delivering flawless surface finishes.

                Изпратете вашето запитване днес

                  EDM Wiring
                  Смилане

                  Смилане

                  Our grinding services deliver exceptional surface finishes and precise dimensional tolerances. This finishing step meets the high standards required in aerospace and medical industries. Ideal for flat, цилиндрична, or contoured surfaces that demand ultra-smooth results.

                  Изпратете вашето запитване днес

                    Welding and Fabrication

                    We offer TIG and laser welding for titanium, using inert gas shielding to prevent any risk of contamination. Paired with our complete fabrication capabilities, we deliver structurally robust weldments free from visual defects.

                    Custom enclosures, frameworks, and assemblies are handled with meticulous attention to detail and precision craftsmanship.

                    Изпратете вашето запитване днес

                      Welding and Fabrication
                      CMM Inspection

                      CMM Inspection

                      All parts undergo thorough inspection using advanced Координирани измервателни машини to ensure every dimension adheres to the tightest tolerances.

                      This level of precision is crucial for industries where absolute conformance is mandatory, such as aerospace and medical sectors.

                      Изпратете вашето запитване днес

                        Injection Mold Building

                        We provide titanium inserts and components specifically designed for mold tooling applications, where high strength and heat resistance are essential. Each part is individually precision-engineered to ensure maximum durability and extended operational life. Ideal for tooling subjected to repeated thermal cycling and high-pressure conditions.

                        Изпратете вашето запитване днес

                          Injection Mold Building
                          Custom Part Manufacturing

                          Custom Part Manufacturing

                          Our team is capable of fabricating titanium components tailored to your exact requirements—whether it’s a prototype, a replacement part, or a full production run.

                          With our flexible manufacturing approach and extensive engineering expertise, we’re ready to meet any challenge that comes our way.

                          Изпратете вашето запитване днес

                            Прецизно инструменти

                            TOPS delivers high-performance titanium tooling used in surgical instruments, аерокосмически компоненти, и електронни устройства. Our tools are built to meet the highest standards of tolerance and durability. They are specifically designed to resist abrasion, корозия, and extreme mechanical stress.

                            Изпратете вашето запитване днес

                              Прецизно инструменти
                              Прототипиране

                              Прототипиране

                              We create fully functional titanium prototypes to evaluate your design’s performance prior to full-scale production. This approach shortens development time while minimizing cost and risk. It enables faster innovation and product iteration with confidence in each trial run.

                              Изпратете вашето запитване днес

                                Изграждане за печат

                                We manufacture directly from your drawings and specifications, ensuring complete accuracy and alignment with your original design. This makes our service ideal for OEM collaborations and precision engineering projects.

                                Our unwavering focus on detail guarantees flawless execution and faithful reproduction of your exact requirements.

                                Изпратете вашето запитване днес

                                  Изграждане за печат

                                  What are the Different Titanium Alloys Available?

                                  We machine the most in-demand titanium alloys in China.

                                  Сплав

                                  Описание

                                  Приложения

                                  Ti-6Al-4V (Степен 5)

                                  It is the most widely used alloy. Силен, топлинен устойчив.

                                  Космонавтика, медицински

                                  Ti-6Al-4V ELI (Степен 23)

                                  Higher purity. Improved ductility.

                                  Импланти, хирургически инструменти

                                  Ti-3Al-2.5V (Степен 9)

                                  Висока устойчивост на корозия, medium strength.

                                  морски, sports

                                  Commercially Pure (CP) Титан

                                  оценки 1-4. Ковък, устойчиви на корозия.

                                  Топлообменници, медицински

                                  Изпратете вашето запитване днес

                                    Material Properties of Titanium

                                    Високо съотношение на якост към тегло
                                    Titanium delivers the strength of steel while being nearly 45% запалка, което го прави идеален за аерокосмиче, автомобилен, and premium applications where reducing weight is crucial.

                                    Устойчивост на корозия
                                    Естествено устойчив на корозия, titanium performs exceptionally well in harsh environments such as saltwater and aggressive chemicals, making it a top choice for marine and chemical processing uses.

                                    Биосъвместимост
                                    Titanium is non-toxic and highly compatible with the human body, which is why it’s frequently used in medical implants, хирургически инструменти, and dental applications.

                                    Ниска топлопроводимост
                                    Titanium has poor heat conductivity, requiring advanced cooling strategies during machining to prevent overheating and maintain dimensional accuracy.

                                    Немагнитни
                                    Its non-magnetic nature makes titanium suitable for environments where magnetic interference could compromise performance, such as in medical devices, електроника, and aerospace systems.

                                    Отлична устойчивост на умора
                                    Capable of enduring repeated stress cycles without failure, titanium offers exceptional reliability for structural components and load-bearing applications.

                                    Изпратете вашето запитване днес

                                      Приложения на титан

                                      Свойствата на Titanium го правят безценен в индустриите, които изискват сила, лекота, и издръжливост.

                                      Applications of Titanium

                                      Material Properties of Titanium

                                      Космонавтика: структурни елементи, крепежни елементи, и части от двигатели.

                                      медицински: Импланти, Хирургически апарат, протезиране.

                                      Автомобилна: части (Части за изпълнение, клапан, изпускателни системи).

                                      морски: Подводни части, валове на витлото, и системи за морска вода.

                                      енергия: Сондажно оборудване за офшорно описание, Ядрени енергийни системи.

                                      Индустриален: Топлообменници, съдове под налягане, инструментална екипировка.

                                      Изпратете вашето запитване днес

                                        Титанови степени, ние машинираме

                                        Така, Ето няколко степени на титан, които машинираме

                                        Material Properties of Titanium

                                        СтепенКлючови характеристикиПриложения
                                        Степен 1Мека, Силно устойчив на корозияморски, Химическо оборудване
                                        Степен 2Силен, формируем, широко използванимедицински, автомобилен, индустриален
                                        Степен 5Висока якост, топлинен устойчивКосмонавтика, Части за изпълнение
                                        Степен 9Medium strength, weldableТръба, импланти
                                        Степен 23Extra-pure, highly biocompatibleSurgical, аерокосмически компоненти

                                        Изпратете вашето запитване днес

                                          Advantages of Machining Titanium Parts

                                          Strength without weight:Stronger than steel and 45% запалка.

                                          Corrosion-Proof: Does not rust when exposed to seawater, киселина, and harsh conditions.

                                          Long Service Life: Suitable for high-stress, long-use environments.

                                          High Temperature Resistance: Works well under high heat.

                                          Биосъвместимост: Non-toxic and nonreactive with the human body.

                                          Изпратете вашето запитване днес

                                            Advantages of Machining Titanium Parts

                                            Why TOPS Precision for Titanium Machining?

                                            В TOPS, we use advanced technology, state-of-the-art engineering, and exceptional customer service. Така, we can produce better titanium parts.

                                            Advanced Machinery: Multi-axis CNC, EDM, CMM, и така нататък.

                                            Experienced Engineers: Decades of hands-on experience with titanium.

                                            Custom Design Support:From CAD to CAM to part.

                                            End-to-End Production: Машинна обработка, проверка, монтаж, shipping.

                                            Global Delivery: Servicing clients in China, North America, Европа, and Asia.

                                            Short Turnarounds: Rapid prototyping and lean production cycles.

                                            Cost-Saving Design Tips

                                            The machining of titanium is not cheap, and smart design saves money:

                                            Avoid sharp internal corners – Rounding of the edges will lessen tool stress.

                                            Reduce deep pockets – They take more time and longer tools.

                                            Standardized features – It helps to reduce custom tooling costs.

                                            Design for manufacturability – Work together with our engineers in the early stage of design.

                                            Optimize the wall thickness – Thin walls are hard and expensive to machine.

                                            TOPS Precision – Best Option for Titanium Machining

                                            From a single prototype to high-volume production of high-performance titanium components, TOP Precision is your trusted partner. State-of-the-art machining centers, skilled engineers, and worldwide support are what make us deliver the ultimate titanium parts, and that too on time, всеки път.

                                            Изпратете вашето запитване днес

                                              Често задавани въпроси за ABS CNC обработка

                                              Lead time varies between 5–15 days (depending on complexities & quantities). Prototypes can be prepared within 3–5 days of business days.

                                              Абсолютно. Our engineers work closely with clients in optimizing designs for machining titanium and minimizing the costs of production.

                                              We can hold tolerances of ± 0.005 mm for parts depending on the shape of the geometry and the method of machining.

                                              да. We provide material traceability, сертификати, and compliance with the ISO, RoHS, and aerospace standards on request.

                                              Titanium is costlier because of tool wear and reduced speed of machining, but our optimized processes bring down the cost per unit for high-volume runs.

                                              да. We provide variable capacity ranging from a one-off prototype to full production.

                                              Let's Start A New Project Today

                                              Изпратете вашето запитване днес

                                                Започнете да пишете, за да видите публикациите, които търсите.