Our Nylon Machining Services

  • Precision machining of intricate geometries with strict tolerance control
  • Expertise in various nylon types, such as Nylon 6, 66, casting, and glass-reinforced grades
  • Production of low-friction, wear-resistant components for dynamic or load-bearing uses
  • End-to-end service from prototyping through to high-volume manufacturing under one roof

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    TOPS Precision offers high-precision CNC machining services tailored to your needs. We deliver custom-machined Nylon components with exceptional consistency—whether for functional prototypes, small-batch runs, or full-scale production. Our deep material knowledge and advanced machining technology allow us to support clients across various industries in developing strong, léger, and long-lasting plastic parts.

    What is Nylon Machining

    What is Nylon Machining?

    Nylon machining is a subtractive manufacturing method that uses machine tools like mills, tours, and routers to remove excess material from solid nylon stock, shaping it into custom components. This thermoplastic is well-suited for CNC milling and turning due to its low friction, excellent toughness, and strong resilience.

    Contrairement aux métaux, nylon requires specific machining parameters to prevent distortion and achieve a smooth surface finish. Different grades of nylon perform well in CNC processes, offering tight tolerances, high repeatability, and broad application flexibility.

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      How Nylon Machining Works?

      D'abord, a CAD model is translated into machine-readable G-code to direct CNC machinery. Given Nylon’s soft and flexible nature, it demands the following:

      • Sharp cutting tools to avoid deformation
      • Controlled spindle speeds to minimize heat buildup
      • Coolant use or dry machining, depending on the specific nylon grade
      • Burr-free finishing passes to achieve smooth, clean surfaces

      TOPS Precision utilizes advanced 3- and 5-axis CNC mills and lathes to perform highly accurate cuts while preserving the material’s structural strength.

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        How Nylon Machining Works

        Material Properties of Nylon

        Nylon is a high-performance engineering thermoplastic known for its strength, durabilité, and adaptability in machining operations. Its low friction, strong chemical resistance, outstanding mechanical and thermal properties, and overall toughness make it ideal for various demanding industrial applications. These key characteristics make nylon an excellent choice for precision CNC machining tasks.

        Property of Nylon

        Standard Values

        Densité

        Upto 1.14 g/cm³

        Résistance à la traction

        ~76 MPa (Nylon 66)

        Point de fusion

        ~255°C

        Coefficient of Friction

        Faible (~0.25 – 0.35)

        Absorption d'humidité

        Modéré (affects dimension over time)

        Résistance aux chocs

        Haut

        Résistance chimique

        Bien (resists oils, greases, solvents)

        Operating Temp Range

        -40°C to 100°C (varie selon le niveau)

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          Nylon Machined Parts Finishing Options

          Chez TOPS Précision, we know that with nylon components, both function and form count. That’s why we supply a range of surface finishing options that will meet your particular requirements:

          Nylon Machined Parts Finishing Options

          Standard Machined Finish

          This is the typical surface produced directly by precision CNC machining. It offers a clean, uniform finish that meets the needs of most industrial and mechanical applications.

          Finition polie

          Polishing methods are used to minimize surface roughness or enhance smoothness for parts where visual appeal or refined surfaces are required.

          Débarquant et Chamfering

          All machined components undergo deburring to eliminate sharp edges and leftover tool marks. Chamfers are also added where necessary to ensure safer handling and simplify assembly.

          Painting or Coating

          Depending on the intended application and performance requirements, painting or surface coatings can be applied upon request. These treatments improve chemical resistance, ensure color consistency, and support branding needs.

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            Nylon Grades We Work With

            Chez TOPS Précision, we machine a variety of nylon grades tailored to meet distinct mechanical, thermique, and environmental requirements. Each grade offers unique advantages depending on your application’s exposure to load, porter, humidité, et produits chimiques.

            Nylon Grade

            Principales fonctionnalités

            Applications courantes

            Nylon 6

            Difficile, Résistant aux impacts, good wear properties

            Bagues, engrenages, wear pads

            Nylon 6/6 (66)

            Higher strength and stiffness, lower moisture absorption

            Composants structurels, pièces industrielles

            Nylon rempli de verre

            Reinforced for added stiffness, stabilité dimensionnelle

            Load-bearing parts, logements, and mechanical frames

            MoS2-Filled Nylon

            Improved wear resistance, faible frottement, and self-lubricating

            Roulements, thrust washers, sliding surfaces

            Cast Nylon

            Larger sizes, low internal stress, and excellent wear resistance

            Rouleaux, pulleys, and heavy-duty industrial parts

            FDA-Approved Nylon

            Safe for food contact, white or natural color

            Équipement de transformation des aliments, conveyor components

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              Nylon Machining—Cost Saving Design Tips

              Nylon Machining—Cost Saving Design Tips

              Nylon is relatively easy and cost-effective to machine, but smart design choices can further reduce your overall manufacturing expenses. Here are some effective strategies to help you save:

              Avoid Excessively Tight Tolerances
              Holding extremely tight tolerances increases machining time and cost. Stick to standard tolerances whenever possible unless your design specifically requires higher precision for proper functionality.

              Reduce Deep Pocket Features
              Deeper pockets require longer cutting tools and multiple machining passes, which raise cycle times and risk tool deflection. Opting for shallower pockets or incorporating stepped depths can improve efficiency.

              Use Standardized Features
              Utilizing common hole sizes, thread types, and uniform features reduces the need for frequent tool changes. This speeds up machining and enhances overall production efficiency.

              Minimize Part Repositioning
              The more times a part needs to be reoriented during machining, the higher the time and labor involved. Designing parts that can be completed in one or two setups helps lower costs.

              Choose the Appropriate Nylon Grade
              Each nylon type offers different levels of strength, résistance à l'usure, and chemical compatibility. Selecting the optimal grade avoids overengineering and keeps material costs in check.

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                Industries que nous servons

                As a local machine shop, we make nylon parts for a variety of industries such as:

                • Bagues, supports, and gear components in automotive
                • Non-metallic, biocompatible parts for Medical Devices.
                • Insulating enclosures and mounts – electronics
                • Wear pads, diapositives, and rollers for Industrial Machinery
                • Bags, parties, and tubing | FDA Grade Nylon Parts for food processing equipment
                • Faible frottement, lightweight mechanical parts for Robotics and Automation

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                  Industries que nous servons

                  Benefits of Nylon Machining

                  Here are some of its benefits:

                  Excellente usinabilité

                  Nylon can easily be machined on conventional CNC equipment. With minimum tool wear, it cuts cleanly in little time.

                  Lightweight Yet Strong

                  Though light, nylon delivers high tensile strength, able to be reliable for structural and load-bearing applications.

                  Faible frottement & Self-Lubricating

                  Nylon’s low coefficient of friction makes it an ideal choice for parts such as gears, bagues, and sliders where smooth motion is critical.

                  Noise Dampening & Vibration Absorption

                  Because of its inherent flexibility and damping properties, it is used to decrease noise and vibration in mechanical systems.

                  Chimique & Abrasion Resistance

                  Nylon resists oils, carburants, greases, and many solvents and thus is durable in demanding surroundings and industrial applications.

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                    Challenges of Nylon Machining

                    • Moisture Absorption – Will impact part dimensions over time.
                    • Risk of thermal deformation without proper cooling – heat sensitivity.
                    • Internal stresses may lead to distortion, a condition known as potential warping; annealing may help.
                    • Less stable than metals under long-term load – dimensional stability.
                    • Finish limitations: The Finish must be polished or coated for fine aesthetics.

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                      Why Choose TOPS Precision?

                      Expertise matérielle: Machining and post-processing of nylon types is a known behavior.

                      Usinage de tolérance serré: We can achieve high dimensional accuracy and repeatability on our CNC capabilities.

                      Fast Turnarounds: We deliver the part quickly, including prototypes to high-volume production.

                      Industry-Ready Quality: All parts are inspected to industry/client specifications

                      Collaborative Engineering: We also include design-for-manufacturing support with our team to achieve better outcomes and reduce costs.

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                        FAQs About ABS CNC Machining

                        Nylon has moderate heat resistance. Nylon 66 or glass-filled nylon is a good choice for higher temperature requirements.

                        We routinely achieve +/- .005″ or better in tolerancing on nylon parts. It also includes the right tooling and setup,

                        Absolument. We service one of prototypes, petits lots, and high volume runs.

                        We can provide you with machined, brillant, deburred, and coated finishes.

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