Servizi di lavorazione CNC Peek

TOPS provides the best CNC machining of PEEK, one of the strongest and most versatile engineering thermoplastics. You need to create aerospace components or medical implants – our experience guarantees that you receive reliable and precision-machined PEEK parts to suit your specific application.

  • Ultra-Precision Tolerances
  • Advanced CNC Capabilities
  • High-Temperature Performance
  • Rapid Prototyping and Low Volume Production

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    Our special PEEK machining services are aimed at satisfying the hardest industrial requirements. We use the best CNC technologies and an in-depth understanding of materials to make precision and high-performance components.

    What is PEEK?

    SBIRCIARE (POLYETER ETHETHETHE) is a superior thermoplastic polymer that boasts impressive mechanical properties and chemistries. It holds strength and stability in extreme environments, so we can use it in critical applications.

    What is PEEK

    Its thermal resistance, stabilità dimensionale, and biocompatibility have put it at the frontier of medical, aerospaziale, e industrie elettriche.

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      How Does it Work?

      Qui, in PEEK machining, a finessed CNC process guarantees little deformation and high accuracy levels. Al TOP, our engineers, who have a wealth of experience, operate according to strict protocols to produce clean cuts of a high degree of precision.

      We use CAD/CAM software for pre-programming and CNC tools that have proper chip control and cooling to ensure the integrity of the material during machining.

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        PEEK Material Properties

        The unique combination of performance traits of PEEK makes it distinguish itself from high-end thermoplastics. It is valued for its capability of operating effectively under the harshest mechanical, termico, and chemical environments. This makes it the first option in industries where failure is not an option.

        PEEK Material Properties

        Some main properties are described in further detail below:

        Resistenza alle alte temperature (up to 260°C)

        PEEK does not lose its mechanical strength and dimensional properties at steady-state operating temperatures that go up to 260°C.

        It is not easy to soften and deform it, which explains why it is perfect for environments where there is a lot of exposure to heat.

        Applications are engine parts, high-heat industrial equipment, utensili, and sterilizable medical equipment.

        Eccellente rapporto resistenza/peso

        Despite its being a lightweight material, PEEK possesses the same tensile strength as certain metals.

        Its strength-to-weight advantage permits a lower material consumption and lighter assemblies.

        This is popular in the aerospace and automotive industries, with minimal weight, giving efficiency and performance.

        Elevata resistenza chimica

        PEEK withstands a wide variety of chemicals, in particolare, acidi, basi, and organic solvents, even under high temperatures.

        This guarantees high durability and reliability under severe chemical processing conditions or for biomedical uses.

        It is great for seals, guarnizioni, valvole, and lab equipment, which come under the influence of aggressive substances.

        Low dielectric constant (isolamento elettrico)

        PEEK is a good electrical insulator with stability over the range of frequencies and temperatures.

        It has low dielectric loss, making it an appropriate material for high-performance applications in electronics and aerospace industries.

        You will find it in connectors, cable insulations, and in sensitive electrical housings.

        Biocompatible and FDA-approved (medical-grade)

        Medical-grade PEEK is non-toxic and can be compatible with human body tissue; it is not harmful for implants and surgical instruments.

        It is capable of withstanding sterilization cycles (steam, gamma, or EtO) without degrading.

        Sanctioned by the FDA and in compliance with the ISO 10993, it is commonly employed in orthopedic, dental, e protesi spinali.

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          PEEK Material Grades

          Here are some of the important grades we use to make our PEEK Machining services more efficient and reliable:

          Grado

          Caratteristiche chiave

          Usi comuni

          Virgin PEEK

          Elevata purezza, excellent strength, FDA-approved

          Medico, aerospaziale, e semiconduttori

          Riempito di vetro (30%)

          Enhanced stiffness, stabilità dimensionale

          Parti strutturali, pump housings

          Pieno di carbonio (30%)

          Maximum strength, conducibilità termica, resistenza all'usura

          Ingranaggi, cuscinetti, aerospaziale

          Bearing Grade (HPV)

          Self-lubricating, bassa frizione, resistenza chimica

          Boccole, sigilli, and sliding parts

          Medical Grade

          Biocompatibile, sterilizable, ISO/FDA-compliant

          Impianti, dental devices

          ESD-Safe PEEK

          Static dissipation retains strength

          Elettronica, cleanroom equipment

          High-Temp PEEK

          Withstands >260°C, extreme thermal cycling

          Olio & gas, jet engines, heat-intensive tools

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            Surface Finishing Options for PEEK

            The surface finishing is important for both aesthetic and functional purposes. The TOPS offers several end solutions that are customized according to your needs.

            We provide polishing, levigatura, sabbiatura, and vapor smoothing to be suitable for your particular industry needs.

            Surface Finishing Options for PEEK

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              Advantages and Disadvantages of Using CNC Machining of PEEK

              Although the CNC machining has outstanding precision, it is necessary to consider both advantages and limitations. This assists in better planning and control of costs.

              Professionisti:

              1. Precise and consistent tolerances
              2. Forte, heat-resistant end-products
              3. Customizability for complex geometries

              Contro:

              1. Increased expenditure on raw materials and machining costs
              2. Needs special tooling and lower feeds.
              3. Dimensional change is caused by expansion and contraction due to temperature.

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                Advantages and Disadvantages of Using CNC Machining of PEEK

                Industrie che serviamo

                We support all kinds of industries where neither Performance nor Reliability can be compromised. Our components made of PEEK are trusted by leaders in different spheres.

                Industries include:

                Aerospace – Lightweight structural components

                Medico & Dental – Sterilizable instruments and implants.

                Automotive – Heat-enduring and wear parts

                Electronics – flame-retardant and insulating housings

                Olio & Gas – Seals and rings, as well as high-pressure components

                PEEK Parts and CNC Technologies We Use

                We are armed with state-of-the-art CNC when it comes to PEEK part variety. From prototypes to full production, we help your projects at all levels.

                We manufacture

                1. Sigilli, boccole, e cuscinetti
                2. Connectors and insulators
                3. Custom enclosures and housings
                4. Gears and brackets

                Utilizzando:

                1. 3-axis and 5-axis CNC milling
                2. Swiss-style turning
                3. Lavorazione per elettroerosione (as required for inserts and areas that are under constraints)

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                  PEEK Parts and CNC Technologies We Use

                  Cost-Saving Design Tips

                  A smart design can minimise costs without losing functionality. Here are several tips that will help you take your PEEK part forms cheaper.

                  • Optimise wall thickness to minimise waste of material
                  • Avoid unnecessarily tight tolerances.
                  • Use standard dimensions when possible.

                  Bring several features to one piece to minimize assemblies.

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                    Domande frequenti sulla lavorazione CNC ABS

                    We machine standard PEEK, PEEK CF30 (carbon-filled), PEEK GF30 (glass-filled), and the medical grade PEEK.

                    According to the design and the size, we can provide tolerances of ±0.01 mm.

                    SÌ, we do rapid prototyping, small-run manufacturing, e produzione su larga scala.

                    Not always. For cosmetic or ultra-precision purposes, we may suggest further surface finishing or annealing.

                    We can import STL, FARE UN PASSO, IGE, S, and other standard CAD file formats.

                    You can get an instant quote by sending us your specs via our Contact Form or by sending an email to info@tops-precision.com.

                    Let's Start A New Project Today

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