Plasma Cutting at High Precision for Every Industry

TOPS Precision Plasma-cutting services are quick, precise, and affordable for numerous materials and their usage. So, if you use steel and aluminum, copper, and other conducting materials. Our plasma-cutting services are delivered with high precision for small and big projects.

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    Key Features of the Plasma Cutting Services

    Plasma cutting is a new generation technology that employs ionized gas to accurately cut electrically conducting metal. Today we offer industrial equipment and professional staff that help us provide the best quality of work according to your requirements.

    • Precision and Accuracy: Fine, shaven edges with tolerances ranging from ± 0.2mm are realized instead of burred edges for intricate design work.
    • Material Versatility:Designed to efficiently cut through types of metals including stainless steel, aluminum, solid brass, copper, and more.
    • Fast Turnaround Times:Perfect for large fabrication lots and short turnaround time; small lots take only 8 to 10 days to have the parts fabricated.
    • Large Material Sizes: This is flexible to accommodate sheets of up to 3000mm x 1500mm – enabling the manufacture of many large and complex parts.

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      What is Plasma Cutting?

      This technique employs a high-velocity stream of heated gas to evaporate material from the substrate’s surface. It is best for precise cutting of conductive metals and does not leave much scrap.

      How It Works:

      1. An electric arc creates plasma by ionizing gas with oxygen, nitrogen argon, or other substances.
      2. This high-temperature jet is then directed to the material in use by the plasma torch.
      3. The material is ablated and the gas stream cuts it cleanly, making the material easy to form.

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        Types of Plasma Cutting Techniques We Provide

        Conventional Plasma Cutting

        Conventional plasma cutting is very useful for simple cutting operations and provides excellent edge quality on mainly medium-thick materials. This method is suitable for projects that need fast turnaround, and it is perfect for general use.

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          High-definition plasma cutting.

          High-definition plasma cutting provides higher edge quality and closer tolerance, the same as laser cutting. This method finds its application in generating highly blatant parts for automobiles, aerodynamics, and other sectors where minuteness is of the essence.

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            CNC Plasma Cutting

            CNC Plasma cutting combines plasma cutting with an organization and command system for precision and precision in the cutting process. It is most suitable when used in the realization of elaborate shapes, prototypes,s and small-scale serial production with a high level of accuracy.

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              Dual-Gas Plasma Cutting

              This torch uses two different kinds of gas to head cutting efficiency and reduce the amount of oxidation. This technique is most suitable for thicker material and is capable of producing good surface finishes which made it attractable for use in critical applications.

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                Water Table Plasma Cutting

                Water table plasma cutting employs a layer of water below the cutting area to minimize heat warpage and control dust and gases. Essential for heat-sensitive products and processes, where energy conservation and environmental friendliness are priorities.

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                  Plasma Cutting and Its Applications

                  Let’s check out our custom flat and formed sheet metal prototypes and production parts. We have covered a wide range from sturdy brackets to intricate panels. These all are made with precision to meet the various requirements of diverse industries.

                  One of the reasons that plasma cutting is utilized in various sectors is because of its fast and accurate cutting with massive materials.

                  • Automotive: Manufacturing chassis components, exhaust systems, and brackets.
                  • Aerospace:Machining of thin-walled and high-strength alcohols for turbines and other frames.
                  • Construction:Fabrication of steel beams, plates, and panels for structural works.
                  • Industrial Equipment: Manufacturing of special-purpose machines, grippers, and tooling structures.
                  • Art and Design:Manufacturing of elaborate metal products for ornamental and constructional uses.

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                    Plasma Cutting Design Guide

                    Plasma cutting is used for cutting many types of materials with high quality and versatility. To come up with the best results, designers should adhere to some of the recommended design requirements as plasma cutting technology. Here now is a plasma-cutting design guide that would greatly assist you in focusing your project for the best results: Metals that can be cut with plasma-cutting play well enough to accommodate several sectors.

                    Parameter

                    Guideline

                    Remarks

                    Material Thickness

                    Suitable up to 50mm.

                    Thinner materials allow finer cuts.

                    Kerf Allowance

                    Account for 1–2mm.

                    Compensates for material removed.

                    Minimum Cut Width

                    1.5× nozzle diameter.

                    Ensures clean cuts and nozzle safety.

                    Piercing Diameter

                    ≥1.5× material thickness.

                    Prevents distortion during piercing.

                    Hole Size

                    ≥ material thickness.

                    Ensures proper edge quality.

                    Part Spacing

                    2–3× material thickness.

                    Avoids overlapping cuts.

                    Sharp Corners

                    Round to a minimum radius of 1mm.

                    Prevents heat buildup and burnout.

                    Lead-In/Out Paths

                    Include for accurate starts/finishes.

                    Reduces marks on parts.

                    Heat-Sensitive Materials

                    Use water table plasma cutting.

                    Minimizes warping and preserves quality.

                    Tolerance

                    Standard ±0.5mm.

                    Precision may require finishing.

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                      Why Should You Trust Us for Plasma Cutting Service?

                      • Advanced Technology: We offer enhanced plasma cutting machines boasting innovative, accurate, and progressive technology.
                      • Expert Team: Technical competencies guarantee efficiency in operations for all the projects.
                      • Custom Solutions: Flexible solutions to your individual needs for prototype or low-volume production.
                      • Reliable Turnaround Times: Components timely to ensure that your operations go on uninterrupted.
                      • Competitive Pricing:The quality of services to the intended customers at a cheaper price.

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                        Advantages of opting for our plasma cutting services.

                        Here are the benefits you get after choosing us;

                        • Speed and Efficiency:Unlike other techniques, plasma cutting is a fast process. It contributes to fast project completion.
                        • Cost-Effectiveness: Saves on the raw material used in fabricating products, hence is an efficient solution to implement.
                        • Precision Cutting:Provides good dimensional accuracy for delicate ornamental patterns and usable components.
                        • Versatility: Recommended for cutting thin and thick conductive materials in thin sheets or thicker plates.
                        • Environmentally Friendly: Compared to traditional plasma cutting methods, water table plasma cutting produces much less dust and fumes.

                        Materials We Cut Using Plasma

                        Another advantage of plasma cutting is that it can work on all types or grades of metals and, therefore, is suitable for many fields.

                        Material Type

                        Examples

                        Applications

                        Metals

                        Steel, Stainless Steel, Aluminum, Copper, Brass, Titanium

                        Structural components, machine parts, frames

                        Alloys

                        Inconel, Monel, Hastelloy

                        Aerospace components, high-strength parts

                        Other Conductors

                        Galvanized Steel, Zinc Coated Steel

                        Roofing, paneling, electrical enclosures

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                          Tolerance Ranges for Plasma Cutting

                          These generally include:

                          Material

                          Thickness Range

                          Tolerance

                          Remarks

                          Mild Steel

                          Up to 25mm

                          ±0.5mm

                          Ideal for structural and general applications.

                          Stainless Steel

                          Up to 20mm

                          ±0.4mm

                          Ensures clean, burr-free edges.

                          Aluminum

                          Up to 15mm

                          ±0.6mm

                          Suitable for lightweight, precision components.

                          Other Metals

                          Varies by material

                          ±0.5–0.8mm

                          Consult for specific material capabilities.

                          Plastics & Composites

                          Up to 10mm

                          ±0.8mm

                          Best for prototyping and non-metal parts.

                          Heat-Sensitive Materials

                          Varies

                          ±0.7mm

                          Use water table cutting to minimize distortion.

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                            Choose TOPS Precision for Plasma Cutting Today!

                            Are you ready to transform your production with high-precision plasma-cutting services? Connect with TOPS Precision. Upload your design files and receive a specific quotation from our specialists and professional assistance. Our goal is to use our skills to ensure you attain superior outcomes in any project large or small.

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                              Frequently Asked Questions

                              The principal application is on electrically conducting materials such as steel, stainless steel, aluminum, copper, etc.

                              This machine can be used to cut any material of a maximum 50mm thickness effectively.

                              Yes, plasma cutting is ideal for creating prototypes and for running small batches. Because it has fast and cheap nature.

                              We attain a tolerance level of ± 0.2mm which is suitable for assembling complex geometries.

                              Yes they are, we present you an option of polishing, painting, and powder coating depending on your final touch preference.

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