Machined ABS Product Manufacturer

  • Extremely precise dimensional tolerances and refined surface finishes
  • Fast turnaround times for both prototypes and full-scale production
  • Manufacturing processes compliant with ISO 9001:2015 certification
  • Custom machining available for ABS parts in any size specification

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    With skilled machinists, advanced equipment, and rigorous quality checks, we ensure every ABS component delivers maximum precision and performance. Whether you’re in the R\&D phase or scaling up to full production, Time To Part Solutions is your reliable CNC machining partner.

    What is ABS CNC Machining?

    ABS (Acrylonitrile Butadiene Styrene) is one of the most widely used thermoplastics, known for its high strength, toughness, and impact resistance. It also offers good electrical insulation and outstanding machinability. Using CNC (Computer Numerical Control) machining, solid ABS stock can be precisely shaped into complex and highly accurate components. This makes it particularly valuable for applications requiring tight tolerances and consistent repeatability, especially when developing prototypes or functional parts.

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      How Plastic CNC Machining Works

      How Plastic CNC Machining Works

      CNC machining involves programming a machine to automatically remove material from a solid block. For ABS, multi-axis CNC equipment is used to perform milling (for flat surfaces or cavities), turning (to form round shapes), and drilling (to produce holes). The machine tools follow a precise programmed path to shape the final component, while the ABS block remains firmly clamped during the entire process.

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        Material Properties Used in ABS CNC Machining

        We work with machine-grade ABS, a specially engineered type of ABS plastic designed specifically for machining applications. Unlike standard ABS used in injection molding, this grade offers enhanced properties that make it ideal for CNC operations:

        Material Properties Used in ABS CNC Machining

        Enhanced Dimensional Stability
        Machine-grade ABS maintains its shape and size under mechanical stress and temperature fluctuations. This makes it highly reliable for parts that must meet tight tolerances and perform consistently over time.

        Improved Thermal Resistance
        Machining generates frictional heat at the interface between the tool and the material. Engineered to endure these conditions, machine-grade ABS resists melting or deformation, ensuring cleaner cuts and reduced warping during processing.

        High-Quality Surface Finish
        This ABS variant delivers a smoother surface right after machining. Whether your application demands visual appeal, low-friction contact, or precision mechanical interfaces, machine-grade ABS provides a polished, professional finish with minimal need for additional finishing work.

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          Different Grades Are Used for ABS

          There are several different grades of ABS (Acrylonitrile Butadiene Styrene), each graded for particular applications and manufacturing processes. For those who are new to CNC machining, injection molding, or general industrial use of ABS, here’s a breakdown of the most common grades.

          Grade

          Key Features

          Common Uses

          General Purpose

          Balanced strength and impact resistance

          Consumer products, casings

          Machine-Grade

          High dimensional stability, smooth finish

          CNC machining, mechanical parts

          High-Impact

          Enhanced toughness, lower rigidity

          Automotive, safety equipment

          Flame-Retardant

          UL94 V-0 rating, safe for electronics

          Electrical housings, electronics

          Heat-Resistant

          Withstands higher temperatures

          Appliances, auto interiors

          Plating-Grade

          Optimized for electroplating adhesion

          Automotive trims, decorative parts

          ABS-PC Blend

          Higher strength & heat resistance

          Industrial enclosures

          Recycled ABS

          Eco-friendly, lower cost

          Non-critical or low-cost components

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            TOPS Services Available on ABS CNC Machining

            Our CNC machining solutions are tailored specifically for ABS plastic, offering a wide array of services. Each process is carefully selected based on the part’s geometry, functional purpose, and the level of precision required.

            CNC Milling

            CNC Milling

            Using our high-speed milling machines, we can precisely cut intricate 2D and 3D features such as pockets, slots, contours, and cavities with tight tolerances. This makes them ideal for ABS components like housings, enclosures, and other parts that demand flat or detailed surface geometries.

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              CNC Turning

              CNC turning involves rotating the ABS material while a fixed cutting tool shapes it, making this method well-suited for producing cylindrical or round parts. It is commonly used to create components like spacers, bushings, caps, or threaded parts that require consistent circular profiles.

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                CNC Turning
                Drilling & Tapping

                Drilling & Tapping

                Rather than casting, we precisely drill holes and cut internal threads directly into ABS components. This is especially important for electronic enclosures or mechanical systems, enabling secure fastener placement, component installation, or the creation of fluid and air channels.

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                  Surface Finishing & Polishing

                  If you’re looking to enhance the appearance, feel, and functionality of your ABS parts, post-machining finishing is recommended. We provide the following options:

                  • Sanding or buffing to achieve a polished or matte finish
                  • Painting or silk screening for branding and labeling purposes
                  • Texturing to improve grip or match the surface of adjoining components

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                    Surface Finishing & Polishing
                    Prototyping & Mass Production

                    Prototyping & Mass Production

                    Our CNC ABS machining services range from producing a single prototype for design validation to manufacturing thousands of parts for full-scale production. Backed by our skilled team, we maintain high standards and consistency from the very first piece to the final shipment.

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                      ABS Material Details

                      ABS (Acrylonitrile Butadiene Styrene) is a commonly used thermoplastic valued for its excellent combination of strength, impact resistance, and ease of machining. The table below outlines the key physical and mechanical properties that make ABS well-suited for CNC machining applications:

                      Category

                      Details

                      Tensile Strength

                      5,100 PSI

                      Elongation at Break

                      40%

                      Hardness

                      Rockwell R100

                      Density

                      0.969 g/cm³ (0.035 lbs/in³)

                      Max Operating Temp

                      160°F (71°C)

                      McMaster Part No.

                      8586K66

                      Material Finish

                      Matte surface (like LEGO bricks), paintable; sheen may vary by geometry

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                        Material Properties & Design Specs – ABS CNC Machining

                        By understanding the detailed mechanical properties and recommended design limitations of the material, you can tailor your models for maximum precision and efficiency in ABS CNC machining. This approach enhances manufacturability, ease of maintenance, energy efficiency, and overall part quality.

                        Parameters for Different Processes

                        Specification

                        Max Part Size (Mill)

                        Upto 1200 x 500 x 152 mm [X, Y, Z]

                        Max Part Size (Lathe)

                        ~ 152 x 394 mm [Diameter, Length]

                        Min End Mill Size

                        ~ 0.8 mm (0.03 in)

                        Min Drill Size

                        ~ 0.5 mm (0.02 in)

                        Min Wall Thickness

                        0.5 mm

                        Undercuts

                        Square, full radius, dovetail profiles

                        Radii: Depth Ratio

                        Max depth = 12× drill bit diameter; 10× tool diameter for end mills

                        Cost-Saving Tip

                        Limit setups, inspection points, tight tolerances, & deep small-radius pockets.

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                          ABS Finishing Options

                          The functional and visual post-processing of machined ABS components varies based on specific requirements and may involve one or more of the following options.

                          ABS Finishing Options

                          Vapor Polishing
                          This chemical finishing method uses solvents to smooth ABS surfaces, producing glossy, transparent, or glass-like finishes—ideal for display or optical components.

                          Sanding and Buffing
                          Mechanical techniques that eliminate light tool marks while leaving a matte or satin texture, making them suitable for parts where appearance matters but high gloss isn’t needed.

                          Painting and Silkscreening
                          An effective approach for adding colors, logos, or labels, as ABS accepts paint well—perfect for custom branding or informative product markings.

                          Matte or Glossy Surface Texturing
                          Surface finishes or patterns can be applied mechanically or chemically to improve grip, minimize glare, or achieve a desired aesthetic or functional surface requirement.

                          5 Tips for Machining ABS Plastic

                          Here are some cost-saving tips we follow for machining ABS Plastic

                          Use Machine-Grade ABS
                          Machine-grade ABS is specifically formulated for CNC machining and subtractive processes. With fewer impurities and uniform structure, it provides:

                          • Cleaner machining with reduced risk of burning

                          • Improved dimensional precision

                          • Enhanced surface finish on final parts

                          Use Proper Cutting Tools
                          For best machining outcomes, sharp carbide tools are recommended when working with ABS. Unlike high-speed steel, carbide maintains sharpness longer and performs better because:

                          • Dull tools may cause chipping or localized melting

                          • Sharp edges minimize surface flaws

                          • Carbide tools allow for faster speeds without compromising quality

                          Adjust Cutting Parameters
                          Machining ABS requires different settings than metals or harder plastics due to its soft nature:

                          • Lower spindle speeds help avoid excessive heat that could melt ABS

                          • Higher feed rates promote quick chip evacuation and reduce dwell time
                            These settings keep cutting temperatures controlled while maintaining surface quality.

                          Use the Right Coolant
                          ABS doesn’t demand intense cooling, but using a water-soluble coolant or compressed air can:

                          • Help dissipate heat

                          • Prevent the material from softening or melting

                          • Clear chips efficiently from the tool path

                          Anneal ABS Plastic
                          Due to internal stresses, ABS should be annealed before machining. Annealing gently heats the plastic to relieve stress, which is especially beneficial when:

                          • The part design includes complex features

                          • The final application involves thermal or mechanical loads
                            This process lowers the risk of warping or cracking, ensuring more reliable and stable parts.

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                            What Can You Do With ABS Parts?

                            • Enclosures and housings
                            • Medical device casings
                            • Functional prototypes
                            • Custom electronic covers
                            • Industrial automation components

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                              What Can You Do With ABS Parts

                              Applications of ABS CNC Machining

                              • Diagnostic housings, medical Instrument cases
                              • Remote covers, game consoles – Consumer Electronics
                              • Interior trim, dashboard parts – Automotive
                              • Product Lines: Industrial Automation – Mounting brackets, enclosures
                              • Robotics – Structural components, joints

                              Benefits of ABS Machining

                              • Excellent machinability
                              • High impact resistance
                              • Lightweight and durable
                              • Good dimensional stability
                              • Prototyping and low-volume runs are cost-effective.

                              Challenges of ABS CNC Machining

                              • At high speeds, it melts quite easily
                              • Can warp without proper fixturing
                              • Requires proper chip removal
                              • Limited temperature resistance
                              • It requires post-processing for a high-gloss finish.

                              Today, Let’s Start Your ABS CNC Project

                              • We can contact you with your requirements.
                              • Upload your design files.

                               You can have an instant quote within 24 hours.

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                                FAQs About ABS CNC Machining

                                ABS is the better material by far on all counts of stability, machinability, and cost.

                                Absolutely. We provide natural, black, and custom colors of ABS.

                                Small or large components, either way, we have you covered, and custom sizes are available on request.

                                And yes, it includes all of the secondary processes such as polishing, painting, and surface texturing.

                                Starting from 3 days, we’re offering rapid prototyping.

                                Although ABS is usable outdoors for brief amounts of time, prolonged UV exposure can cause the plastic to degrade. Imagine using additives or alternative materials for such applications.

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