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CNC Steel Cutting Services

We Manufacture Precision Steel for Machining for Every Industry

Some of Our Key Features of CNC Steel Cutting Service

  • High Precision & Consistency – Tight tolerances, consistent results
  • Wharfedale offers multiple Cutting Technologies – Laser, Plasma, Milling & Punching
  • Backward Compatible With All Steel Grades – Mild, carbon, alloy, and stainless steels
  • One Stop All Machining Solutions: Tapes, Plates, Boxes, Sheets, Bars, etc.

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    TOPS Precision specializes in high-performance CNC steel cutting services that are of industrial and commercial application rigor. Accurate, durable, and cost-effective solutions for all steel component types, from prototypes to full-scale production, are produced using advanced technologies and state-of-the-art machinery.

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      CNC Metal Cutting

      What is CNC Metal Cutting?

      Computer Numerical Control (CNC) metal cutting is a manually operated subtractive manufacturing method, involving the use of automated machines to cut, form, or drill steel and other metals. We start with a digital design, which is then translated into machine code (aka G-code) that orchestrates the movement of all the tools. Whether you are cutting paths, depth, speed, or tool changes, it is dictated to the tool via the G-code. This enables highly accurate, repeatable, and intricate metal part fabrication, which is perfect for anything from prototype manufacturing to large-scale industrial applications.

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        Principles of CNC Metal Cutting

        CNC machines move cutting tools around via digital 'instructions' (G-code), instructing the locations and how to move. The core principles include:

        • Tool Path Control: Using CAD/CAM, the tool is pre–pre-determined to have its exact movements.
        • Cutting Speed & Feed Rate: These values were adjusted based on the steel type and cutting method.
        • Tool Wear Management: By optimizing cutting parameters, tool life is extended, and part accuracy is there.
        • Material Consideration:Depending on the type of steel we use, we need different tool types and settings.

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          What CNC Steel Cutting Processes Do We Offer?

          At TOPS Precision, we offer a variety of different CNC steel cutting services that are designed with different applications and steel thicknesses in mind:

          CNC Laser Cutting

          It melts steel or vaporizes it in a controlled path using a concentrated beam of light.  We use a precise method, you’ll get fine cuts and clean edges, and this is ideal when cutting thin materials and intricate patterns.

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            CNC Laser Cutting
            CNC Punching

            CNC Punching

            CNC Punching is the process of shaping steel by applying downward force through a die in a mechanical punch press. This is an efficient means of creating repeated holes or patterns & for repeating patterns over a medium-thickness sheet metal.

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              CNC Milling Cutting

              Here, the tools move around the workpiece, removing material in the absence of having to manually chip it away. It’s excellent at producing complex three-dimensional features like slots, pockets, and contoured surfaces, and thus is a go-to for very detailed parts.

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                CNC Milling Cutting
                CNC Plasma Cutting

                CNC Plasma Cutting

                CNC Plasma Cutting utilises a superheated stream of plasma to make clean, rapid cuts through metal sheets. It is especially well suited for heavy-duty steel structures where speed and depths of cut are important.

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                  Types of CNC Cutting Operations

                  Types of machining operations involved in CNC steel cutting are not limited; they include several types of operations for particular features.

                  Contour Cutting: It traces some curved or complex path along a surface of material.

                  Grooves or slots: They are machined from he steel and are used just for assembly or joining purposes.

                  Drilling & Tapping consists of making accurate holes and threading such holes internally to produce threads for fasteners or components.

                  Beveling cuts angled edges, which can be helpful when preparing joints or obtaining a better fit and finish.

                  Surface Milling is the process of flattening or texturing the surface of the steel.

                  Hole Making makes holes (circular cutouts) of different diameters with tight tolerance.

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                    Optimizing CNC Steel Cutting

                    TOPS is a partner to have when it comes to working with an experienced CNC provider.

                    • Select the cutting method right for the thickness and geometry of the material.
                    • When designing parts, consider manufacturability
                    • Use any appropriate steel grades in your application
                    • Conduct tolerance and finish confirmations early in the design phase
                    CNC Steel Cutting

                    CNC Steel Cutting Design Guide And Specification

                    TOPS Precision adheres to industry-leading practices and guidelines for CNC steel cutting. So, we can maintain a precise, high-quality, and efficient outcome.  The table below states the key design recommendations and specifications to get the most out of your steel cutting projects. With these parameters, the best results can be realized considering material limitations, tooling, and cost calculation.

                    Specification of all processes

                    Explanation

                    Max Part Size (Milling)

                    Upto 1200 x 500 x 152 mm (X, Y, Z)

                    Max Part Size (Turning)

                    ~ 152 x 394 mm (Diameter x Length)

                    Min End Mill Size

                    Upto 0.8 mm (0.03 in)

                    Min Drill Size

                    ~ 0.5 mm (0.02 in)

                    Min Wall Thickness

                    ~ 0.5 mm

                    Supported Undercuts

                    Square profile, full radius, dovetail

                    Max Depth (Drill)Up to

                    to 12x drill bit diameter

                    Max Depth (End Mill)

                    ~ 10x tool diameter

                    Recommended Tolerances

                    ±0.1 mm standard (tighter available upon request)

                    Surface Finish

                    As-machined, brushed, polished, bead blasted, or custom

                    Cost Optimization Tips

                    Minimize setups, inspection dimensions, and deep, narrow pockets

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                      Tips on How to be Cost Saving on CNC Steel Cutting

                      Here are some great tips you can follow to reduce the cost of CNC Steel Cutting:

                      Optimize Part Design

                      We simplify the design of your parts to reduce machining time and leftover materials. Use geometries that are not overly complex in design, requiring additional tooling, or are lengthy to machine.

                      Limit Part Setups

                      Arrange parts and components so as to minimize the number of setups required —to do this, group similar parts or design components to be processed by fewer steps. This saves time and labor costs.

                      Use Standard Tooling

                      It is best to design your parts as much as possible to allow standard cutting tools rather than custom ones. Tool costs are also reduced, and specialized tooling obtained can be avoided through this.

                      Minimize Tight Tolerances

                      More precise machining increases the costs. Besides this, it requires tighter tolerances. When possible, design parts that have broader tolerance requirements to reduce machining time and become cost-efficient.

                      Batch Production

                      Bunching similar parts together for run lengths greater than one can greatly cut setup times and overall machining time. If you can produce multiple parts with one run, you maximize machine utilization and minimize overhead costs.

                      Why don’t you go for CNC steel cutting from TOPS Precision?

                      • ISO 9001:2015 certified processes
                      • This system sourced material entirely in-house and did quality checks at each step of Mine’s wax derivatives.
                      • From rapid prototyping to high-volume production
                      • Multilingual support & global shipping

                      Let’s Build Something Strong Together

                      With TOPS Precision’s tools, talent, and technology, we can make a complex steel bracket, structural frame, or custom-cut sheet metal while keeping your time and budget intact.

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                        FAQs About ABS CNC Machining

                        We can support stainless steel with 304 or 316 and mild steel, carbon steel, tool steel, and alloy steel.

                        We have a + 0.1 mm tolerance, tighter on request.

                        Yes. Our service includes powder coating, galvanizing, anodizing, and polishing.

                        Absolutely. We work from a one-off prototype through to mass production, depending on your volume.

                        Lead time is standard at 5 to 10 business days. Rush orders available.

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