Titanium Machining Services

  • ±0.005 mm Precision with 5-axis CNC machining
  • Expertise in Grades 2, 5 & 23 Titanium
  • Fully complete the In-House Workflow, from design to inspection
  • 20% cost and time savings

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    TOPS Precision provides precision titanium machining solutions with which industries that require high strength, precision, and performance can work. 

    What Is Titanium Machining

    What Is Titanium Machining?

    Titanium machining is the process of using precision manufacturing methods—such as CNC milling, turning, EDM, grinding, and more—to shape titanium into highly accurate components or parts. Known for its exceptional strength-to-weight ratio, corrosion resistance, and biocompatibility, titanium is the preferred material for high-performance applications.

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      How Does Titanium Machining Work?

      Titanium machining involves a range of advanced manufacturing processes tailored to the unique properties of this high-performance metal. Here’s what each key stage of the process involves:

      How Does Titanium Machining Work?

      Design and Programming
      CAD models are translated into specialized CNC codes (G-code), optimized to suit titanium’s unique cutting characteristics.
      This ensures precise tool paths and takes into account the material’s behavior during machining for optimal results.

      Tool Selection
      Only top-grade cutting tools—such as carbide or diamond-coated options—are used due to titanium’s hardness and abrasive nature.
      High-performance tooling helps reduce tool wear, enhance surface quality, and extend machine life.

      Machining Process
      Advanced multi-axis CNC machines carry out cutting, turning, and drilling with exceptional accuracy, supported by cooling systems to manage heat buildup.
      Controlled speeds and feed rates prevent work hardening and preserve dimensional integrity throughout the process.

      Post-Processing
      Once machining is complete, components may undergo grinding, EDM finishing, or surface treatments to meet final tolerance requirements.
      These steps ensure precision finishing and prepare the parts for their intended application.

      Quality Control
      Each titanium part is thoroughly inspected using CMMs and precision measuring instruments.
      All components are verified to ensure they meet stringent performance and dimensional standards.

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        Our Titanium Machining Services

        TOPS provides a full range of titanium machining services optimized for precision, speed, and quality of operation throughout the complicated industrial settings:

        Multi-Axis CNC Milling

        Our multi-axis CNC milling ensures the precise manufacturing of intricate titanium components by machining multiple features in a single setup. This method minimizes repositioning and enhances accuracy for complex part geometries. It is ideal for aerospace brackets, housings, and specialized tooling components.

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          Multi-Axis CNC Milling
          Five-Axis Machining

          Five-Axis Machining

          Five-axis machining operates across five planes at the same time, making it ideal for intricate or contoured surfaces. It reduces setup time, enhances consistency between parts, and boosts overall production efficiency. This method is especially well-suited for manufacturing turbine blades, orthopedic implants, and complex defense components.

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            CNC Turning and Lathe

            We offer ultra-precise CNC turning for titanium flanges, cylinders, and threaded components. Our advanced lathes ensure consistent, repeatable results, even during high-volume production.

            Perfect for producing shafts, pins, and connectors that require both symmetry and structural integrity.

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              CNC Turning and Lathe
              EDM Machining

              EDM Machining

              EDM is perfect for creating intricate details and features with tight tolerances. Since it’s a non-contact method, no tool pressure is applied, making it especially suitable for delicate or high-strength titanium components. Commonly used for producing complex dies, aerospace components, and micro-cavities.

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                EDM Wire Cutting

                Wire EDM utilizes an electrically charged wire to achieve precise cuts, sharp corners, and fine radii. This method is essential for applications that demand extremely tight internal geometries and micro-level accuracy. It is ideal for aerospace, medical components, and mold tool inserts, delivering flawless surface finishes.

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                  EDM Wiring
                  Grinding

                  Grinding

                  Our grinding services deliver exceptional surface finishes and precise dimensional tolerances. This finishing step meets the high standards required in aerospace and medical industries. Ideal for flat, cylindrical, or contoured surfaces that demand ultra-smooth results.

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                    Welding and Fabrication

                    We offer TIG and laser welding for titanium, using inert gas shielding to prevent any risk of contamination. Paired with our complete fabrication capabilities, we deliver structurally robust weldments free from visual defects.

                    Custom enclosures, frameworks, and assemblies are handled with meticulous attention to detail and precision craftsmanship.

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                      Welding and Fabrication
                      CMM Inspection

                      CMM Inspection

                      All parts undergo thorough inspection using advanced Coordinate Measuring Machines to ensure every dimension adheres to the tightest tolerances.

                      This level of precision is crucial for industries where absolute conformance is mandatory, such as aerospace and medical sectors.

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                        Injection Mold Building

                        We provide titanium inserts and components specifically designed for mold tooling applications, where high strength and heat resistance are essential. Each part is individually precision-engineered to ensure maximum durability and extended operational life. Ideal for tooling subjected to repeated thermal cycling and high-pressure conditions.

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                          Injection Mold Building
                          Custom Part Manufacturing

                          Custom Part Manufacturing

                          Our team is capable of fabricating titanium components tailored to your exact requirements—whether it’s a prototype, a replacement part, or a full production run.

                          With our flexible manufacturing approach and extensive engineering expertise, we’re ready to meet any challenge that comes our way.

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                            Precision Tooling

                            TOPS delivers high-performance titanium tooling used in surgical instruments, aerospace components, and electronic devices. Our tools are built to meet the highest standards of tolerance and durability. They are specifically designed to resist abrasion, corrosion, and extreme mechanical stress.

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                              Precision Tooling
                              Prototyping

                              Prototyping

                              We create fully functional titanium prototypes to evaluate your design’s performance prior to full-scale production. This approach shortens development time while minimizing cost and risk. It enables faster innovation and product iteration with confidence in each trial run.

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                                Build to Print

                                We manufacture directly from your drawings and specifications, ensuring complete accuracy and alignment with your original design. This makes our service ideal for OEM collaborations and precision engineering projects.

                                Our unwavering focus on detail guarantees flawless execution and faithful reproduction of your exact requirements.

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                                  Build to Print

                                  What are the Different Titanium Alloys Available?

                                  We machine the most in-demand titanium alloys in China.

                                  Alloy

                                  Description

                                  Applications

                                  Ti-6Al-4V (Grade 5)

                                  It is the most widely used alloy. Strong, heat-resistant.

                                  Aerospace, medical

                                  Ti-6Al-4V ELI (Grade 23)

                                  Higher purity. Improved ductility.

                                  Implants, surgical tools

                                  Ti-3Al-2.5V (Grade 9)

                                  High corrosion resistance, medium strength.

                                  Marine, sports

                                  Commercially Pure (CP) Titanium

                                  Grades 1-4. Malleable, corrosion-resistant.

                                  Heat exchangers, medical

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                                    Material Properties of Titanium

                                    High Strength-to-Weight Ratio
                                    Titanium delivers the strength of steel while being nearly 45% lighter, making it ideal for aerospace, automotive, and premium applications where reducing weight is crucial.

                                    Corrosion Resistance
                                    Naturally resistant to corrosion, titanium performs exceptionally well in harsh environments such as saltwater and aggressive chemicals, making it a top choice for marine and chemical processing uses.

                                    Biocompatibility
                                    Titanium is non-toxic and highly compatible with the human body, which is why it’s frequently used in medical implants, surgical tools, and dental applications.

                                    Low Thermal Conductivity
                                    Titanium has poor heat conductivity, requiring advanced cooling strategies during machining to prevent overheating and maintain dimensional accuracy.

                                    Non-Magnetic
                                    Its non-magnetic nature makes titanium suitable for environments where magnetic interference could compromise performance, such as in medical devices, electronics, and aerospace systems.

                                    Excellent Fatigue Resistance
                                    Capable of enduring repeated stress cycles without failure, titanium offers exceptional reliability for structural components and load-bearing applications.

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                                      Applications of Titanium

                                      Titanium’s properties make it invaluable in the industries that require strength, lightness, a nd durability.

                                      Applications of Titanium

                                      Material Properties of Titanium

                                      Aerospace: structural elements, fasteners, and parts of engines.

                                      Medical: Implants, surgical apparatus, prosthetics.

                                      Automotive: parts (performance parts, valve, exhaust systems).

                                      Marine: Submarine parts, propeller shafts, and seawater systems.

                                      Energy: Drilling equipment for offshore description, nuclear power systems.

                                      Industrial: Heat exchangers, pressure vessels, tooling.

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                                        Titanium Grades We Machine

                                        So, here are a few titanium grades we machine

                                        Material Properties of Titanium

                                        GradeKey FeaturesApplications
                                        Grade 1Soft, highly corrosion-resistantMarine, chemical equipment
                                        Grade 2Strong, formable, widely usedMedical, automotive, industrial
                                        Grade 5High strength, heat-resistantAerospace, performance parts
                                        Grade 9Medium strength, weldableTubing, implants
                                        Grade 23Extra-pure, highly biocompatibleSurgical, aerospace components

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                                          Advantages of Machining Titanium Parts

                                          Strength without weight:Stronger than steel and 45% lighter.

                                          Corrosion-Proof: Does not rust when exposed to seawater, acid, and harsh conditions.

                                          Long Service Life: Suitable for high-stress, long-use environments.

                                          High Temperature Resistance: Works well under high heat.

                                          Biocompatibility: Non-toxic and nonreactive with the human body.

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                                            Advantages of Machining Titanium Parts

                                            Why TOPS Precision for Titanium Machining?

                                            At TOPS, we use advanced technology, state-of-the-art engineering, and exceptional customer service. So, we can produce better titanium parts.

                                            Advanced Machinery: Multi-axis CNC, EDM, CMM, and so on.

                                            Experienced Engineers: Decades of hands-on experience with titanium.

                                            Custom Design Support:From CAD to CAM to part.

                                            End-to-End Production: Machining, inspection, assembly, shipping.

                                            Global Delivery: Servicing clients in China, North America, Europe, and Asia.

                                            Short Turnarounds: Rapid prototyping and lean production cycles.

                                            Cost-Saving Design Tips

                                            The machining of titanium is not cheap, and smart design saves money:

                                            Avoid sharp internal corners – Rounding of the edges will lessen tool stress.

                                            Reduce deep pockets – They take more time and longer tools.

                                            Standardized features – It helps to reduce custom tooling costs.

                                            Design for manufacturability – Work together with our engineers in the early stage of design.

                                            Optimize the wall thickness – Thin walls are hard and expensive to machine.

                                            TOPS Precision – Best Option for Titanium Machining

                                            From a single prototype to high-volume production of high-performance titanium components, TOP Precision is your trusted partner. State-of-the-art machining centers, skilled engineers, and worldwide support are what make us deliver the ultimate titanium parts, and that too on time, every time.

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                                              FAQs About ABS CNC Machining

                                              Lead time varies between 5–15 days (depending on complexities & quantities). Prototypes can be prepared within 3–5 days of business days.

                                              Absolutely. Our engineers work closely with clients in optimizing designs for machining titanium and minimizing the costs of production.

                                              We can hold tolerances of ± 0.005 mm for parts depending on the shape of the geometry and the method of machining.

                                              Yes. We provide material traceability, certifications, and compliance with the ISO, RoHS, and aerospace standards on request.

                                              Titanium is costlier because of tool wear and reduced speed of machining, but our optimized processes bring down the cost per unit for high-volume runs.

                                              Yes. We provide variable capacity ranging from a one-off prototype to full production.

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