Plastic Injection Molding Services

TOPS Precision established itself to offer leading plastic injection molding services that serve industries by delivering superior quality and precise manufacturing at affordable costs for medical applications, automotive components, and electronic devices. Our organization performs prototyping procedures while offering advanced engineering knowledge to deliver superior results from initial prototypes through large-scale production runs with modern manufacturing machines.

Precision Bending: ±1° tolerance or better
Versatile Sizing: From 0.375” x 1.5” to 44” x 30”
Fast Turnaround: +1-2 days production time
We deliver accurate results while maintaining high operational speed.

Our Plastic Injection Molding Services With Key Features

CNC-controlled automation at TOPS Precision guarantees ±0.01mm precision, material versatility, and fast turnaround. Our process ensures consistency and efficiency for intricate thermoplastic and thermoset material prototypes that lead to mass production.

1. Precision and Consistency

The process reaches high precision levels to achieve ±0.01mm parts tolerances.
The process runs its CNC-controlled molding machines under advanced automated control systems, ensuring maximum quality performance and exceptional operational consistency.

2. Versatile Material Options

TOPS operates with all thermoset and thermoplastic materials including ABS and polycarbonate, nylon, polypropylene, and PEEK.
The process creates parts that feature intricate shapes and tight dimensional features.

3. Fast Turnaround & High Efficiency

The setup process takes less time while the production cycles operate at maximum efficiency to lower overall lead times.
The two approaches match one another as they suit applications between product development prototypes and mass-scale productions.

Advanced Molding Techniques

Overmolding:Combines multiple materials for enhanced functionality and durability.
The molding process material insert method unites metals and other components within plastic part structures.
Micro Molding: Produces ultra-small, high-precision components for medical and electronics industries.
Gas-Assisted Molding: Small part material usage and double strength of the part.
The production system enables users to generate multi-component and multi-color parts through a single operation.

What is Plastic Injection Molding?

In the plastic injection molding manufacturing process, the mold cavity receives molten plastic matter through high-pressure injection. The product solidifies after cooling down before the mold ejects it to deliver an accurate high-quality final component. Factory requirements use this procedure throughout automotive manufacturing the medical sector electronics production and consumer products industries.

How We Work?

Our team then works with clients to establish functional 3D designs and prototypes that meet their functional and aesthetic requirements. We use advanced CNC machining and EDM processes for high-precision molds.

After that, we injected the molten plastic into the mold cavity, cooled it, and ejected it as a finished part. Then, each part is subject to extreme control to adhere to set tolerances and defined quality standards. Additional services such as painting, polishing, assembly, and packaging are also available.

Our Capabilities

For plastic injection molding, TOPS Precision provides high-quality and cost-effective services. We provide precision and efficiency, especially at the design and prototyping stage, mold fabrication, and also production and finishing. Our advanced technology ensures optimum results for small and large batch production.

1- Design & Prototyping

Our TOPS Precision team helps you from the design and development of plastic parts to concept to reality and as per your specific needs. We've advanced CAD modeling and simulation software. So, we can optimize the design for performance, manufacturability, and cost efficiency. Our rapid prototyping solutions can help realize your product concept, whether for a functional prototype or pre-production sample.

2- Mold Fabrication

Above all, we specialize in making high-precision molds by using advanced CNC machining and EDM technology to create durable and high-quality molds. Everything about our molds is designed to facilitate repeatability, longevity, and tight tolerances; not only do all of our parts meet the highest industry standards, but they do so consistently. We are experts in all kinds of mold such as single cavities, multiple cavities, and molds as these suit all kinds of productions.

3- Injection Molding Production

Our injection molding machines are state-of-the-art in automated, high-speed, and repeatable manufacturing for small and large-scale production. We have strong, lightweight, and durable plastic components made of thermoplastics. Here we focus on waste reduction and efficiency. Besides this, TOPS also offers cost-effective solutions without compromising on quality.

4- Post-Molding Services

We do not stop at just molding, we also work as an assembly, finishing, and packaging service provider to give a complete manufacturing solution at TOPS Precision. Our post-molding services are tailored to address whether your product requires ultrasonic welding, heat staking, custom painting, pad printing, or special packaging. The output we want to deliver is ready for use as components that can effortlessly plug into your final product.

Why TOPS Precision Is Your Choice for Plastic Injection Molding?

Here are some reasons why you can choose TOPS Precision for all your plastic injection molding needs;

Advanced CNC-controlled molding machines are used for precision and efficiency.
Skilled engineers and technicians yield high-quality results according to your needs.
We can custom solutions from prototyping to full-scale production based on projects of all sizes.
Efficient Processes: Our lead times are short due to efficient processing and quick mold setups.
Affordable Solution: We provide cost-effective solutions without compromising on quality.

Materials We Work With

TOPS Precision gives a wide range of options for molding materials. So, our clients can meet diverse application needs:

Material	Properties	Applications
ABS	Durable, impact-resistant	Automotive parts, consumer goods, electronics
Polycarbonate	High strength, transparent	Medical devices, lenses, safety equipment
Nylon	Wear-resistant, high-temperature	Gears, bearings, industrial components
Polypropylene	Chemical-resistant, lightweight	Packaging, automotive components, household items
PEEK	High-performance, heat-resistant	Aerospace, medical, and industrial applications

Tolerance Ranges for Plastic Injection Molding

TOPS is here to maintain strict quality control to guarantee precise molding:

Material	Tolerance Range
ABS	±0.05mm
Polycarbonate	±0.04mm
Nylon	±0.06mm
Polypropylene	±0.05mm
PEEK	±0.03mm

Applications of Plastic Injection Molding

The industries where our services are used are very wide, including:

Automotive:Interior and exterior components, connectors, and housings.
Medical: Surgical instruments, device housings, and disposable components.
Electronics:Enclosures, connectors, and circuit board components.
Household items: These mainly include toys, and packaging designed for use by the broader consumer goods market.
Industrial Equipment:Covers, panels, and structural components.

We Are Ready for Providing Best Plastic Injection Molding

At TOPS Precision our primary goal is to provide high-quality plastic injection molding services. Contact us today and share your design files. So, we can give you a customized quote and personal consultation.

Frequently Asked Questions

Q1) Can you produce parts with a maximum size?

Yes, according to material and complexity. We can produce parts up to 500mm x 500mm x 500m m in size.

Q2: Do you offer prototyping services?

We do provide rapid prototyping services to test your designs. Then we refine them before full-scale production.

Q3: What is your plastic part tolerance standard?

Tolerances as high as ±0.05mm are our standard tolerance and tighter tolerances can be obtained for specific applications.

Q4: Could you do over-molding and insert molding?

We specialize in over-molding and insert molding to multi-material and multi-component parts.

Q5: What is the average project lead time?

Our lead times depend on project complexity but for standard orders. We aim to ship within 7–14 business days.

Plastic Injection Molding Services

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Our Plastic Injection Molding Services With Key Features

1. Precision and Consistency

2. Versatile Material Options

3. Fast Turnaround & High Efficiency

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Advanced Molding Techniques

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What is Plastic Injection Molding?

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How We Work?

Our Capabilities

1- Design & Prototyping

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2- Mold Fabrication

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3- Injection Molding Production

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4- Post-Molding Services

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Why TOPS Precision Is Your Choice for Plastic Injection Molding?

Materials We Work With

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Tolerance Ranges for Plastic Injection Molding

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Applications of Plastic Injection Molding

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We Are Ready for Providing Best Plastic Injection Molding

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Frequently Asked Questions

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